Zero Produced Water Discharge Innovation in Production Fluid Management for Sustainability and Financial Efficiency

This paper will present the sustainability initiatives of PHI Tanjung Field obtained from the evaluation of existing oil and gas production activities. Through the Plan-Do-Check Action (PDCA) approach, based on the results of life cycle assessment and focus group discussions from managers and engineers in Tanjung Field, the identification of priority problems is related to the management of production fluid generated from outside the existing production facility process. Through a fishbone diagram approach to find out the root of the problem followed by Failure Mode Effect Analysis (FMEA) including Pareto diagrams and risk map analysis to get priority risk problems in the form of production fluid processing methods. Furthermore, through the Analytic Hierarchy Process (AHP) approach, the alternative solution taken is to modify the production fluid processing with CSSR (Contain, Sediment, Separate, Recovery) innovation. The results of this CSSR innovation are no more produced water is discharged into the environment so that the Tanjung Field Manager’s policy of moving towards zero produced water discharge is achieved. With this innovation, the processing efficiency of the production fluid in 2nd year (prediction) after innovation is 97.5%, up from 66.6% in initial year before innovation. By optimizing the use of produced water, the need for clean water for the injection program can be minimized. The reduction of clean water usage from Initial year to 2nd year (prediction) is 83.1%. The efficiency ratio of this innovation is 11.10 > 1 indicates that the program generates more savings and revenue than its cost, making it a worthwhile investment. In energy reduction, the effectiveness of this innovation from Initial year to 2nd year (prediction) is reducing energy by 94.96%. In emission reduction, the reduction of CO2 emission load from Initial year to 2nd year (prediction) is 95%. This innovation contributes to the 6th Sustainable Development Goal (SDGs) “Clean Water and Sanitation,” the 7th SDGs “Clean and Affordable Energy,” the 12th SDGs “Responsible Consumption and Production,” 13th SDGs “Handling Climate Change,” and the 14th SDGs “Ocean Ecosystems.”