IDEAS home Printed from https://ideas.repec.org/p/hal/journl/hal-01793491.html
   My bibliography  Save this paper

The use of internal cross-docking in just-in-time plants

Author

Listed:
  • Mohammed Hichame Benbitour

    (LGI - Laboratoire Génie Industriel - EA 2606 - CentraleSupélec)

  • Evren Sahin

    (LGI - Laboratoire Génie Industriel - EA 2606 - CentraleSupélec)

Abstract

We study the use of internal cross-docking in Just-in-Time plants. The considered plants consist of a cross-docking zone, a picking zone and assembly lines. The cross-docking zone is used to receive, store (temporarily) and ship pallets. Pallets are then broken into cases and stored in the picking zone which supplies the assembly lines. Cross-docking is used instead of mass storage in order to accelerate the physical flows of pallets. In this paper, we introduce different cross-docking policies (set of rules which specify how to store pallets) commonly used in practice. A cross-docking cost evaluation model is developed in order to compare the cross-docking policies considered in terms of required labour and surface costs.

Suggested Citation

  • Mohammed Hichame Benbitour & Evren Sahin, 2018. "The use of internal cross-docking in just-in-time plants," Post-Print hal-01793491, HAL.
    • Handle: RePEc:hal:journl:hal-01793491
    Note: View the original document on HAL open archive server: https://hal.science/hal-01793491
    as

    Download full text from publisher

    File URL: https://hal.science/hal-01793491/document
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Sali, Mustapha & Sahin, Evren, 2016. "Line feeding optimization for Just in Time assembly lines: An application to the automotive industry," International Journal of Production Economics, Elsevier, vol. 174(C), pages 54-67.
    2. Van Belle, Jan & Valckenaers, Paul & Cattrysse, Dirk, 2012. "Cross-docking: State of the art," Omega, Elsevier, vol. 40(6), pages 827-846.
    3. Boysen, Nils & Emde, Simon, 2014. "Scheduling the part supply of mixed-model assembly lines in line-integrated supermarkets," Publications of Darmstadt Technical University, Institute for Business Studies (BWL) 79439, Darmstadt Technical University, Department of Business Administration, Economics and Law, Institute for Business Studies (BWL).
    4. Emde, Simon & Boysen, Nils, 2012. "Optimally locating in-house logistics areas to facilitate JIT-supply of mixed-model assembly lines," Publications of Darmstadt Technical University, Institute for Business Studies (BWL) 79445, Darmstadt Technical University, Department of Business Administration, Economics and Law, Institute for Business Studies (BWL).
    5. Boysen, Nils & Fliedner, Malte, 2010. "Cross dock scheduling: Classification, literature review and research agenda," Omega, Elsevier, vol. 38(6), pages 413-422, December.
    6. de Koster, Rene & Le-Duc, Tho & Roodbergen, Kees Jan, 2007. "Design and control of warehouse order picking: A literature review," European Journal of Operational Research, Elsevier, vol. 182(2), pages 481-501, October.
    7. John J. Bartholdi & Kevin R. Gue, 2000. "Reducing Labor Costs in an LTL Crossdocking Terminal," Operations Research, INFORMS, vol. 48(6), pages 823-832, December.
    8. Emde, Simon & Boysen, Nils, 2012. "Optimally locating in-house logistics areas to facilitate JIT-supply of mixed-model assembly lines," International Journal of Production Economics, Elsevier, vol. 135(1), pages 393-402.
    9. Mustapha Sali & Evren Sahin, 2016. "Line feeding optimization for Just in Time assembly lines: an application to the automotive industry," Post-Print hal-01265041, HAL.
    10. Boysen, Nils & Emde, Simon, 2014. "Scheduling the part supply of mixed-model assembly lines in line-integrated supermarkets," European Journal of Operational Research, Elsevier, vol. 239(3), pages 820-829.
    11. Battini, Daria & Boysen, Nils & Emde, Simon, 2013. "Just-in-Time supermarkets for part supply in the automobile industry," Publications of Darmstadt Technical University, Institute for Business Studies (BWL) 79438, Darmstadt Technical University, Department of Business Administration, Economics and Law, Institute for Business Studies (BWL).
    12. Ladier, Anne-Laure & Alpan, Gülgün, 2016. "Cross-docking operations: Current research versus industry practice," Omega, Elsevier, vol. 62(C), pages 145-162.
    13. Daria Battini & Nils Boysen & Simon Emde, 2013. "Just-in-Time supermarkets for part supply in the automobile industry," Metrika: International Journal for Theoretical and Applied Statistics, Springer, vol. 24(2), pages 209-217, July.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Boysen, Nils & Emde, Simon & Hoeck, Michael & Kauderer, Markus, 2015. "Part logistics in the automotive industry: Decision problems, literature review and research agenda," European Journal of Operational Research, Elsevier, vol. 242(1), pages 107-120.
    2. Simon Emde & Lukas Polten, 2019. "Sequencing assembly lines to facilitate synchronized just-in-time part supply," Journal of Scheduling, Springer, vol. 22(6), pages 607-621, December.
    3. Boysen, Nils & Briskorn, Dirk & Fedtke, Stefan & Schmickerath, Marcel, 2019. "Automated sortation conveyors: A survey from an operational research perspective," European Journal of Operational Research, Elsevier, vol. 276(3), pages 796-815.
    4. Stefan Fedtke & Nils Boysen & Patrick Schumacher, 2023. "In-line kitting for part feeding of assembly lines: workload balancing and storage assignment to reduce the workers’ walking effort," OR Spectrum: Quantitative Approaches in Management, Springer;Gesellschaft für Operations Research e.V., vol. 45(3), pages 717-758, September.
    5. Tadumadze, Giorgi & Boysen, Nils & Emde, Simon & Weidinger, Felix, 2019. "Integrated truck and workforce scheduling to accelerate the unloading of trucks," European Journal of Operational Research, Elsevier, vol. 278(1), pages 343-362.
    6. Wolff, Pascal & Emde, Simon & Pfohl, Hans-Christian, 2021. "Internal resource requirements: The better performance metric for truck scheduling?," Omega, Elsevier, vol. 103(C).
    7. Peter Bodnar & René de Koster & Kaveh Azadeh, 2017. "Scheduling Trucks in a Cross-Dock with Mixed Service Mode Dock Doors," Transportation Science, INFORMS, vol. 51(1), pages 112-131, February.
    8. Masood Fathi & Amir Nourmohammadi & Morteza Ghobakhloo & Milad Yousefi, 2020. "Production Sustainability via Supermarket Location Optimization in Assembly Lines," Sustainability, MDPI, vol. 12(11), pages 1-15, June.
    9. Diefenbach, Heiko & Emde, Simon & Glock, Christoph H., 2020. "Loading tow trains ergonomically for just-in-time part supply," European Journal of Operational Research, Elsevier, vol. 284(1), pages 325-344.
    10. Emde, Simon & Gendreau, Michel, 2017. "Scheduling in-house transport vehicles to feed parts to automotive assembly lines," European Journal of Operational Research, Elsevier, vol. 260(1), pages 255-267.
    11. Gelareh, Shahin & Glover, Fred & Guemri, Oualid & Hanafi, Saïd & Nduwayo, Placide & Todosijević, Raca, 2020. "A comparative study of formulations for a cross-dock door assignment problem," Omega, Elsevier, vol. 91(C).
    12. Lyu, Zhongyuan & Huang, George Q., 2023. "Cross-docking based factory logistics unitisation process: An approximate dynamic programming approach," European Journal of Operational Research, Elsevier, vol. 311(1), pages 112-124.
    13. Sternatz, Johannes, 2015. "The joint line balancing and material supply problem," International Journal of Production Economics, Elsevier, vol. 159(C), pages 304-318.
    14. Rijal, Arpan & Bijvank, Marco & de Koster, René, 2019. "Integrated scheduling and assignment of trucks at unit-load cross-dock terminals with mixed service mode dock doors," European Journal of Operational Research, Elsevier, vol. 278(3), pages 752-771.
    15. Giorgi Tadumadze & Nils Boysen & Simon Emde, 2020. "Robust spotter scheduling in trailer yards," OR Spectrum: Quantitative Approaches in Management, Springer;Gesellschaft für Operations Research e.V., vol. 42(4), pages 995-1021, December.
    16. Hans Corsten & Ferdinand Becker & Hagen Salewski, 2020. "Integrating truck and workforce scheduling in a cross-dock: analysis of different workforce coordination policies," Journal of Business Economics, Springer, vol. 90(2), pages 207-237, March.
    17. Buijs, Paul & Vis, Iris F.A. & Carlo, Héctor J., 2014. "Synchronization in cross-docking networks: A research classification and framework," European Journal of Operational Research, Elsevier, vol. 239(3), pages 593-608.
    18. Vanajakumari, Manoj & Sun, Haoying & Jones, Ashley & Sriskandarajah, Chelliah, 2022. "Supply chain planning: A case for Hybrid Cross-Docks," Omega, Elsevier, vol. 108(C).
    19. Gaudioso, Manlio & Monaco, Maria Flavia & Sammarra, Marcello, 2021. "A Lagrangian heuristics for the truck scheduling problem in multi-door, multi-product Cross-Docking with constant processing time," Omega, Elsevier, vol. 101(C).
    20. Fonseca, Gabriela B. & Nogueira, Thiago H. & Ravetti, Martín Gómez, 2019. "A hybrid Lagrangian metaheuristic for the cross-docking flow shop scheduling problem," European Journal of Operational Research, Elsevier, vol. 275(1), pages 139-154.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:hal:journl:hal-01793491. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: CCSD (email available below). General contact details of provider: https://hal.archives-ouvertes.fr/ .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.