IDEAS home Printed from https://ideas.repec.org/a/spr/flsman/v34y2022i1d10.1007_s10696-021-09407-w.html
   My bibliography  Save this article

Condition-based maintenance strategy optimization of meta-action unit considering imperfect preventive maintenance based on Wiener process

Author

Listed:
  • Xinlong Li

    (Chongqing University)

  • Yan Ran

    (Chongqing University)

  • Fangming Wan

    (Chongqing University)

  • Hui Yu

    (Chongqing University)

  • Genbao Zhang

    (Chongqing University
    Chongqing University of Arts and Sciences)

  • Yan He

    (Chongqing University)

Abstract

With the popularization and application of technologies such as monitoring and sensing, the application of condition-based maintenance has become increasingly widespread. However, most traditional condition-based maintenance strategies focus on a component or system, which is too large for fault diagnosis and location. Moreover, imperfect maintenance is seldom considered and most of them only optimize the single variable in condition-based maintenance decision. In this paper, the meta-action unit is taken as the research object, and the Wiener process is used to describe the performance degradation of the meta-action unit. Considering that the maintenance quality deteriorates with the increase of the number of maintenance, and has randomness, the beta distribution is used to establish an imperfect preventive maintenance quality model. A new maintenance optimization strategy is proposed, with the long-term maintenance cost rate as the goal, to obtain the best preventive maintenance threshold, inspection cycle and the optimal number of maintenance. Finally, a Monte Carlo simulation was used to solve numerically and analyze the influence of each parameter on the optimal decision. It can provide a reference for the decision-making when developing maintenance policies.

Suggested Citation

  • Xinlong Li & Yan Ran & Fangming Wan & Hui Yu & Genbao Zhang & Yan He, 2022. "Condition-based maintenance strategy optimization of meta-action unit considering imperfect preventive maintenance based on Wiener process," Flexible Services and Manufacturing Journal, Springer, vol. 34(1), pages 204-233, March.
    • Handle: RePEc:spr:flsman:v:34:y:2022:i:1:d:10.1007_s10696-021-09407-w
    DOI: 10.1007/s10696-021-09407-w
    as

    Download full text from publisher

    File URL: http://link.springer.com/10.1007/s10696-021-09407-w
    File Function: Abstract
    Download Restriction: Access to the full text of the articles in this series is restricted.
    File URL: https://libkey.io/10.1007/s10696-021-09407-w?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Kijima, Masaaki & Morimura, Hidenori & Suzuki, Yasusuke, 1988. "Periodical replacement problem without assuming minimal repair," European Journal of Operational Research, Elsevier, vol. 37(2), pages 194-203, November.
    2. Castro, I.T., 2009. "A model of imperfect preventive maintenance with dependent failure modes," European Journal of Operational Research, Elsevier, vol. 196(1), pages 217-224, July.
    3. Zhang, Mimi & Gaudoin, Olivier & Xie, Min, 2015. "Degradation-based maintenance decision using stochastic filtering for systems under imperfect maintenance," European Journal of Operational Research, Elsevier, vol. 245(2), pages 531-541.
    4. Genbao Zhang & Yang Wang, 2018. "Reliability Modeling of Electromechanical System with Meta-Action Chain Methodology," Mathematical Problems in Engineering, Hindawi, vol. 2018, pages 1-14, April.
    5. Nguyen, Khanh T. P. & Do, Phuc & Huynh, Khac Tuan & Bérenguer, Christophe & Grall, Antoine, 2019. "Joint optimization of monitoring quality and replacement decisions in condition-based maintenance," Reliability Engineering and System Safety, Elsevier, vol. 189(C), pages 177-195.
    6. Songhua Hao & Jun Yang & Christophe Bérenguer, 2020. "Condition-based maintenance with imperfect inspections for continuous degradation processes," Post-Print hal-02860252, HAL.
    7. Do, Phuc & Voisin, Alexandre & Levrat, Eric & Iung, Benoit, 2015. "A proactive condition-based maintenance strategy with both perfect and imperfect maintenance actions," Reliability Engineering and System Safety, Elsevier, vol. 133(C), pages 22-32.
    8. Liao, Haitao & Elsayed, Elsayed A. & Chan, Ling-Yau, 2006. "Maintenance of continuously monitored degrading systems," European Journal of Operational Research, Elsevier, vol. 175(2), pages 821-835, December.
    9. Ben Mabrouk, A. & Chelbi, A. & Radhoui, M., 2016. "Optimal imperfect maintenance strategy for leased equipment," International Journal of Production Economics, Elsevier, vol. 178(C), pages 57-64.
    10. Maria Chiara Magnanini & Tullio Tolio, 2020. "Switching- and hedging- point policy for preventive maintenance with degrading machines: application to a two-machine line," Flexible Services and Manufacturing Journal, Springer, vol. 32(2), pages 241-271, June.
    11. Liu, Di & Wang, Shaoping, 2020. "A degradation modeling and reliability estimation method based on Wiener process and evidential variable," Reliability Engineering and System Safety, Elsevier, vol. 202(C).
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Alaswad, Suzan & Xiang, Yisha, 2017. "A review on condition-based maintenance optimization models for stochastically deteriorating system," Reliability Engineering and System Safety, Elsevier, vol. 157(C), pages 54-63.
    2. Huynh, K.T., 2021. "An adaptive predictive maintenance model for repairable deteriorating systems using inverse Gaussian degradation process," Reliability Engineering and System Safety, Elsevier, vol. 213(C).
    3. Pedersen, Tom Ivar & Liu, Xingheng & Vatn, Jørn, 2023. "Maintenance optimization of a system subject to two-stage degradation, hard failure, and imperfect repair," Reliability Engineering and System Safety, Elsevier, vol. 237(C).
    4. de Jonge, Bram & Scarf, Philip A., 2020. "A review on maintenance optimization," European Journal of Operational Research, Elsevier, vol. 285(3), pages 805-824.
    5. Zhao, Xiujie & He, Shuguang & Xie, Min, 2018. "Utilizing experimental degradation data for warranty cost optimization under imperfect repair," Reliability Engineering and System Safety, Elsevier, vol. 177(C), pages 108-119.
    6. Coria, V.H. & Maximov, S. & Rivas-Dávalos, F. & Melchor, C.L. & Guardado, J.L., 2015. "Analytical method for optimization of maintenance policy based on available system failure data," Reliability Engineering and System Safety, Elsevier, vol. 135(C), pages 55-63.
    7. Xiangang Cao & Pengfei Li & Song Ming, 2021. "Remaining Useful Life Prediction-Based Maintenance Decision Model for Stochastic Deterioration Equipment under Data-Driven," Sustainability, MDPI, vol. 13(15), pages 1-19, July.
    8. Dai, Anshu & Wang, Xin & Li, Yu & Li, Ting & He, Shuguang, 2023. "Design of a performance-based warranty policy with replacement–repair strategy and cumulative cost threshold," International Journal of Production Economics, Elsevier, vol. 255(C).
    9. Liu, Qiannan & Ma, Lin & Wang, Naichao & Chen, Ankang & Jiang, Qihang, 2022. "A condition-based maintenance model considering multiple maintenance effects on the dependent failure processes," Reliability Engineering and System Safety, Elsevier, vol. 220(C).
    10. Esposito, Nicola & Mele, Agostino & Castanier, Bruno & GIORGIO, Massimiliano, 2023. "A hybrid maintenance policy for a deteriorating unit in the presence of three forms of variability," Reliability Engineering and System Safety, Elsevier, vol. 237(C).
    11. Nguyen, Dinh Tuan & Dijoux, Yann & Fouladirad, Mitra, 2017. "Analytical properties of an imperfect repair model and application in preventive maintenance scheduling," European Journal of Operational Research, Elsevier, vol. 256(2), pages 439-453.
    12. Zhang, Wenyu & Zhang, Xiaohong & He, Shuguang & Zhao, Xing & He, Zhen, 2024. "Optimal condition-based maintenance policy for multi-component repairable systems with economic dependence in a finite-horizon," Reliability Engineering and System Safety, Elsevier, vol. 241(C).
    13. Truong-Ba, Huy & Cholette, Michael E. & Borghesani, Pietro & Ma, Lin & Kent, Geoff, 2021. "Condition-based inspection policies for boiler heat exchangers," European Journal of Operational Research, Elsevier, vol. 291(1), pages 232-243.
    14. Giorgio, Massimiliano & Pulcini, Gianpaolo, 2024. "The effect of model misspecification of the bounded transformed gamma process on maintenance optimization," Reliability Engineering and System Safety, Elsevier, vol. 241(C).
    15. Toledo, Maria Luíza Guerra de & Freitas, Marta A. & Colosimo, Enrico A. & Gilardoni, Gustavo L., 2015. "ARA and ARI imperfect repair models: Estimation, goodness-of-fit and reliability prediction," Reliability Engineering and System Safety, Elsevier, vol. 140(C), pages 107-115.
    16. Ji Hwan Cha & Maxim Finkelstein & Gregory Levitin, 2022. "Replacement Policy for Heterogeneous Items Subject to Gamma Degradation Processes," Methodology and Computing in Applied Probability, Springer, vol. 24(3), pages 1323-1340, September.
    17. Guo, Chunhui & Liang, Zhenglin, 2022. "A predictive Markov decision process for optimizing inspection and maintenance strategies of partially observable multi-state systems," Reliability Engineering and System Safety, Elsevier, vol. 226(C).
    18. Wu, Fan & Niknam, Seyed A. & Kobza, John E., 2015. "A cost effective degradation-based maintenance strategy under imperfect repair," Reliability Engineering and System Safety, Elsevier, vol. 144(C), pages 234-243.
    19. Maxim Finkelstein & Ji Hwan Cha & Amy Langston, 2023. "Termination versus operation extension for degrading systems," Journal of Risk and Reliability, , vol. 237(6), pages 1175-1185, December.
    20. Liu, Xingchen & Sun, Qiuzhuang & Ye, Zhi-Sheng & Yildirim, Murat, 2021. "Optimal multi-type inspection policy for systems with imperfect online monitoring," Reliability Engineering and System Safety, Elsevier, vol. 207(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:spr:flsman:v:34:y:2022:i:1:d:10.1007_s10696-021-09407-w. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Sonal Shukla or Springer Nature Abstracting and Indexing (email available below). General contact details of provider: http://www.springer.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.