IDEAS home Printed from https://ideas.repec.org/a/spr/annopr/v153y2007i1p297-34510.1007-s10479-007-0173-5.html
   My bibliography  Save this article

Production planning with load dependent lead times: an update of research

Author

Listed:
  • Julia Pahl
  • Stefan Voß
  • David Woodruff

Abstract

Lead times impact the performance of the supply chain significantly. Although there is a large body of literature concerning queuing models for the analysis of the relationship between capacity utilization and lead times, and another body of work on control and order release policies that take lead times into consideration, there have been relatively few aggregate planning models that recognize the (nonlinear) relationship between the planned utilization of capacity and lead times. In this paper we provide an in-depth discussion of the state-of-the art in this area, with particular attention to those models that are appropriate at the aggregate planning level. Copyright Springer Science+Business Media, LLC 2007

Suggested Citation

  • Julia Pahl & Stefan Voß & David Woodruff, 2007. "Production planning with load dependent lead times: an update of research," Annals of Operations Research, Springer, vol. 153(1), pages 297-345, September.
  • Handle: RePEc:spr:annopr:v:153:y:2007:i:1:p:297-345:10.1007/s10479-007-0173-5
    DOI: 10.1007/s10479-007-0173-5
    as

    Download full text from publisher

    File URL: http://hdl.handle.net/10.1007/s10479-007-0173-5
    Download Restriction: Access to full text is restricted to subscribers.

    File URL: https://libkey.io/10.1007/s10479-007-0173-5?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Zhao, Xiande & Xie, Jinxing & Leung, Janny, 2002. "The impact of forecasting model selection on the value of information sharing in a supply chain," European Journal of Operational Research, Elsevier, vol. 142(2), pages 321-344, October.
    2. Uday S. Karmarkar, 1987. "Lot Sizes, Lead Times and In-Process Inventories," Management Science, INFORMS, vol. 33(3), pages 409-418, March.
    3. Ozturk, Atakan & Kayaligil, Sinan & Ozdemirel, Nur E., 2006. "Manufacturing lead time estimation using data mining," European Journal of Operational Research, Elsevier, vol. 173(2), pages 683-700, September.
    4. M. A. H. Dempster & M. L. Fisher & L. Jansen & B. J. Lageweg & J. K. Lenstra & A. H. G. Rinnooy Kan, 1981. "Analytical Evaluation of Hierarchical Planning Systems," Operations Research, INFORMS, vol. 29(4), pages 707-716, August.
    5. Gabriel R. Bitran & Elizabeth A. Haas & Arnoldo C. Hax, 1981. "Hierarchical Production Planning: A Single Stage System," Operations Research, INFORMS, vol. 29(4), pages 717-743, August.
    6. Peter J. Billington & John O. McClain & L. Joseph Thomas, 1983. "Mathematical Programming Approaches to Capacity-Constrained MRP Systems: Review, Formulation and Problem Reduction," Management Science, INFORMS, vol. 29(10), pages 1126-1141, October.
    7. Zijm, W. H. M. & Buitenhek, R., 1996. "Capacity planning and lead time management," International Journal of Production Economics, Elsevier, vol. 46(1), pages 165-179, December.
    8. Jodlbauer, Herbert, 2005. "Definition and properties of the input-weighted average lead-time," European Journal of Operational Research, Elsevier, vol. 164(2), pages 354-357, July.
    9. Zapfel, Gunther & Missbauer, Hubert, 1993. "New concepts for production planning and control," European Journal of Operational Research, Elsevier, vol. 67(3), pages 297-320, June.
    10. Stephen C. Graves & Sean P. Willems, 2000. "Optimizing Strategic Safety Stock Placement in Supply Chains," Manufacturing & Service Operations Management, INFORMS, vol. 2(1), pages 68-83, June.
    11. Gregory Dobson & Uday S. Karmarkar & Jeffrey L. Rummel, 1989. "Batching to Minimize Flow Times on Parallel Heterogeneous Machines," Management Science, INFORMS, vol. 35(5), pages 607-613, May.
    12. Land, Martin & Gaalman, Gerard, 1996. "Workload control concepts in job shops A critical assessment," International Journal of Production Economics, Elsevier, vol. 46(1), pages 535-548, December.
    13. Selcuk, B. & Fransoo, J.C. & De Kok, A.G., 2006. "The effect of updating lead times on the performance of hierarchical planning systems," International Journal of Production Economics, Elsevier, vol. 104(2), pages 427-440, December.
    14. Hau L. Lee & V. Padmanabhan & Seungjin Whang, 1997. "Information Distortion in a Supply Chain: The Bullwhip Effect," Management Science, INFORMS, vol. 43(4), pages 546-558, April.
    15. Tatsiopoulos, I. P. & Kingsman, B. G., 1983. "Lead time management," European Journal of Operational Research, Elsevier, vol. 14(4), pages 351-358, December.
    16. Stefan Voß & David L. Woodruff, 2006. "Introduction to Computational Optimization Models for Production Planning in a Supply Chain," Springer Books, Springer, edition 0, number 978-3-540-29879-3, December.
    17. Harvey M. Wagner & Thomson M. Whitin, 1958. "Dynamic Version of the Economic Lot Size Model," Management Science, INFORMS, vol. 5(1), pages 89-96, October.
    18. Frank Chen & Zvi Drezner & Jennifer K. Ryan & David Simchi-Levi, 2000. "Quantifying the Bullwhip Effect in a Simple Supply Chain: The Impact of Forecasting, Lead Times, and Information," Management Science, INFORMS, vol. 46(3), pages 436-443, March.
    19. Zapfel, G. & Missbauer, H., 1993. "Production Planning and Control (PPC) systems including load-oriented order release -- Problems and research perspectives," International Journal of Production Economics, Elsevier, vol. 30(1), pages 107-122, July.
    20. Mark L. Spearman & Rachel Q. Zhang, 1999. "Optimal Lead Time Policies," Management Science, INFORMS, vol. 45(2), pages 290-295, February.
    21. Yucesan, Enver & de Groote, Xavier, 2000. "Lead times, order release mechanisms, and customer service," European Journal of Operational Research, Elsevier, vol. 120(1), pages 118-130, January.
    22. Amedeo R. Odoni & Emily Roth, 1983. "An Empirical Investigation of the Transient Behavior of Stationary Queueing Systems," Operations Research, INFORMS, vol. 31(3), pages 432-455, June.
    23. Markus Ettl & Gerald E. Feigin & Grace Y. Lin & David D. Yao, 2000. "A Supply Network Model with Base-Stock Control and Service Requirements," Operations Research, INFORMS, vol. 48(2), pages 216-232, April.
    24. Uday S. Karmarkar & Sham Kekre & Sunder Kekre & Susan Freeman, 1985. "Lot-Sizing and Lead-time Performance in a Manufacturing Cell," Interfaces, INFORMS, vol. 15(2), pages 1-9, April.
    25. Thonemann, U. W., 2002. "Improving supply-chain performance by sharing advance demand information," European Journal of Operational Research, Elsevier, vol. 142(1), pages 81-107, October.
    26. Tito Homem-de-Mello & Alexander Shapiro & Mark L. Spearman, 1999. "Finding Optimal Material Release Times Using Simulation-Based Optimization," Management Science, INFORMS, vol. 45(1), pages 86-102, January.
    27. Srinivasan, A. & Carey, M. & Morton, T.E., 1988. "Resource Pricing And Aggregate Scheduling In Manufacturing Systems," GSIA Working Papers 88-89-58, Carnegie Mellon University, Tepper School of Business.
    28. Carson E. Agnew, 1976. "Dynamic Modeling and Control of Congestion-Prone Systems," Operations Research, INFORMS, vol. 24(3), pages 400-419, June.
    29. Nicholas G. Hall & Chris N. Potts, 2003. "Supply chain scheduling: Batching and delivery," Operations Research, INFORMS, vol. 51(4), pages 566-584, August.
    30. Stephen C. Graves, 1986. "A Tactical Planning Model for a Job Shop," Operations Research, INFORMS, vol. 34(4), pages 522-533, August.
    31. Lautenschläger, Matthias & Stadtler, H., 1998. "Modelling lead times depending on capacity utilization," Publications of Darmstadt Technical University, Institute for Business Studies (BWL) 9791, Darmstadt Technical University, Department of Business Administration, Economics and Law, Institute for Business Studies (BWL).
    32. Candace Arai Yano, 1987. "Setting Planned Leadtimes in Serial Production Systems with Tardiness Costs," Management Science, INFORMS, vol. 33(1), pages 95-106, January.
    33. Gabriel R. Bitran & Elizabeth A. Haas & Arnoldo C. Hax, 1982. "Hierarchical Production Planning: A Two-Stage System," Operations Research, INFORMS, vol. 30(2), pages 232-251, April.
    34. Steven T. Hackman & Robert C. Leachman, 1989. "A General Framework for Modeling Production," Management Science, INFORMS, vol. 35(4), pages 478-495, April.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Liping Ge & Stefan Voß & Lin Xie, 2022. "Robustness and disturbances in public transport," Public Transport, Springer, vol. 14(1), pages 191-261, March.
    2. Ebrahim Nejad, Alireza & Niroomand, Iman & Kuzgunkaya, Onur, 2014. "Responsive contingency planning in supply risk management by considering congestion effects," Omega, Elsevier, vol. 48(C), pages 19-35.
    3. Haeussler, Stefan & Stefan, Matthias & Schneckenreither, Manuel & Onay, Anita, 2021. "The lead time updating trap: Analyzing human behavior in capacitated supply chains," International Journal of Production Economics, Elsevier, vol. 234(C).
    4. Cannella, Salvatore & Dominguez, Roberto & Ponte, Borja & Framinan, Jose M., 2018. "Capacity restrictions and supply chain performance: Modelling and analysing load-dependent lead times," International Journal of Production Economics, Elsevier, vol. 204(C), pages 264-277.
    5. Guhlich, Hendrik & Fleischmann, Moritz & Mönch, Lars & Stolletz, Raik, 2018. "A clearing function based bid-price approach to integrated order acceptance and release decisions," European Journal of Operational Research, Elsevier, vol. 268(1), pages 243-254.
    6. Fan, Yingjie & Schwartz, Frank & Voß, Stefan, 2017. "Flexible supply chain planning based on variable transportation modes," International Journal of Production Economics, Elsevier, vol. 183(PC), pages 654-666.
    7. Jalali, Hamed & Carmen, Raïsa & Van Nieuwenhuyse, Inneke & Boute, Robert, 2019. "Quality and pricing decisions in production/inventory systems," European Journal of Operational Research, Elsevier, vol. 272(1), pages 195-206.
    8. Yarong Chen & Hongming Zhou & Peiyu Huang & FuhDer Chou & Shenquan Huang, 2022. "A refined order release method for achieving robustness of non-repetitive dynamic manufacturing system performance," Annals of Operations Research, Springer, vol. 311(1), pages 65-79, April.
    9. Sadia Samar Ali & Haripriya Barman & Rajbir Kaur & Hana Tomaskova & Sankar Kumar Roy, 2021. "Multi-Product Multi Echelon Measurements of Perishable Supply Chain: Fuzzy Non-Linear Programming Approach," Mathematics, MDPI, vol. 9(17), pages 1-27, August.
    10. Kris Lieckens & Nico Vandaele, 2016. "Differential evolution to solve the lot size problem in stochastic supply chain management systems," Annals of Operations Research, Springer, vol. 242(2), pages 239-263, July.
    11. Uday Venkatadri & Shentao Wang & Ashok Srinivasan, 2021. "A Model for Demand Planning in Supply Chains with Congestion Effects," Logistics, MDPI, vol. 5(1), pages 1-24, January.
    12. Katsumi Morikawa & Katsuhiko Takahashi & Daisuke Hirotani, 2018. "Performance evaluation of candidate appointment schedules using clearing functions," Journal of Intelligent Manufacturing, Springer, vol. 29(3), pages 509-518, March.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Missbauer, Hubert, 2011. "Order release planning with clearing functions: A queueing-theoretical analysis of the clearing function concept," International Journal of Production Economics, Elsevier, vol. 131(1), pages 399-406, May.
    2. Missbauer, Hubert, 2009. "Models of the transient behaviour of production units to optimize the aggregate material flow," International Journal of Production Economics, Elsevier, vol. 118(2), pages 387-397, April.
    3. Jakob Asmundsson & Ronald L. Rardin & Can Hulusi Turkseven & Reha Uzsoy, 2009. "Production planning with resources subject to congestion," Naval Research Logistics (NRL), John Wiley & Sons, vol. 56(2), pages 142-157, March.
    4. Rong Yuan & Stephen C. Graves, 2016. "Setting optimal production lot sizes and planned lead times in a job shop," International Journal of Production Research, Taylor & Francis Journals, vol. 54(20), pages 6105-6120, October.
    5. Haeussler, Stefan & Stefan, Matthias & Schneckenreither, Manuel & Onay, Anita, 2021. "The lead time updating trap: Analyzing human behavior in capacitated supply chains," International Journal of Production Economics, Elsevier, vol. 234(C).
    6. Kefeli, Ali & Uzsoy, Reha & Fathi, Yahya & Kay, Michael, 2011. "Using a mathematical programming model to examine the marginal price of capacitated resources," International Journal of Production Economics, Elsevier, vol. 131(1), pages 383-391, May.
    7. Selcuk, B. & Fransoo, J.C. & De Kok, A.G., 2006. "The effect of updating lead times on the performance of hierarchical planning systems," International Journal of Production Economics, Elsevier, vol. 104(2), pages 427-440, December.
    8. Ghadimi, Foad & Aouam, Tarik & Haeussler, Stefan & Uzsoy, Reha, 2022. "Integrated and hierarchical systems for coordinating order acceptance and release planning," European Journal of Operational Research, Elsevier, vol. 303(3), pages 1277-1289.
    9. Pürgstaller, Peter & Missbauer, Hubert, 2012. "Rule-based vs. optimisation-based order release in workload control: A simulation study of a MTO manufacturer," International Journal of Production Economics, Elsevier, vol. 140(2), pages 670-680.
    10. Hwarng, H. Brian & Xie, Na, 2008. "Understanding supply chain dynamics: A chaos perspective," European Journal of Operational Research, Elsevier, vol. 184(3), pages 1163-1178, February.
    11. Gahm, Christian & Uzunoglu, Aykut & Wahl, Stefan & Ganschinietz, Chantal & Tuma, Axel, 2022. "Applying machine learning for the anticipation of complex nesting solutions in hierarchical production planning," European Journal of Operational Research, Elsevier, vol. 296(3), pages 819-836.
    12. Kingsman, Brian G., 2000. "Modelling input-output workload control for dynamic capacity planning in production planning systems," International Journal of Production Economics, Elsevier, vol. 68(1), pages 73-93, October.
    13. Jalali, Hamed & Carmen, Raïsa & Van Nieuwenhuyse, Inneke & Boute, Robert, 2019. "Quality and pricing decisions in production/inventory systems," European Journal of Operational Research, Elsevier, vol. 272(1), pages 195-206.
    14. Huang, Hai-Jun & Xu, Gang, 1998. "Aggregate scheduling and network solving of multi-stage and multi-item manufacturing systems," European Journal of Operational Research, Elsevier, vol. 105(1), pages 52-65, February.
    15. Warburton, Roger D.H. & Hodgson, J.P.E. & Nielsen, E.H., 2014. "Exact solutions to the supply chain equations for arbitrary, time-dependent demands," International Journal of Production Economics, Elsevier, vol. 151(C), pages 195-205.
    16. Barnes-Schuster, Dawn & Bassok, Yehuda & Anupindi, Ravi, 2006. "Optimizing delivery lead time/inventory placement in a two-stage production/distribution system," European Journal of Operational Research, Elsevier, vol. 174(3), pages 1664-1684, November.
    17. R Fildes & K Nikolopoulos & S F Crone & A A Syntetos, 2008. "Forecasting and operational research: a review," Journal of the Operational Research Society, Palgrave Macmillan;The OR Society, vol. 59(9), pages 1150-1172, September.
    18. Anantaram Balakrishnan & Joseph Geunes & Michael S. Pangburn, 2004. "Coordinating Supply Chains by Controlling Upstream Variability Propagation," Manufacturing & Service Operations Management, INFORMS, vol. 6(2), pages 163-183, July.
    19. Stevenson, Mark & Hendry, Linda C., 2006. "Aggregate load-oriented workload control: A review and a re-classification of a key approach," International Journal of Production Economics, Elsevier, vol. 104(2), pages 676-693, December.
    20. Beraudy, Sébastien & Absi, Nabil & Dauzère-Pérès, Stéphane, 2022. "Timed route approaches for large multi-product multi-step capacitated production planning problems," European Journal of Operational Research, Elsevier, vol. 300(2), pages 602-614.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:spr:annopr:v:153:y:2007:i:1:p:297-345:10.1007/s10479-007-0173-5. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Sonal Shukla or Springer Nature Abstracting and Indexing (email available below). General contact details of provider: http://www.springer.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.