IDEAS home Printed from https://ideas.repec.org/a/pal/jorsoc/v67y2016i11d10.1057_jors.2016.12.html
   My bibliography  Save this article

MIP models for production lot sizing problems with distribution costs and cargo arrangement

Author

Listed:
  • Flavio Molina

    (Universidade Federal do Triângulo Mineiro)

  • Reinaldo Morabito

    (Universidade Federal de São Carlos)

  • Silvio Alexandre de Araujo

    (Universidade Estadual Paulista)

Abstract

This study presents mixed integer programming (MIP) models for production lot sizing problems with distribution costs using unit load devices such as pallets and containers. Problems that integrate production lot sizing decisions and loading of the products in vehicles (bins) are also modelled, in which constraints such as weight limits, volume restrictions or the value of the cargo loaded in the bins are considered. In general, these problems involve a trade-off between production, inventory and distribution costs. Lot sizing decisions should take into account production capacity and product demand constraints. Distribution decisions are related to the loading and transport of products in unit load devices. The MIP models are solved by the branch-and-cut method of an optimization package and the results show that these approaches have the potential to address different practical situations.

Suggested Citation

  • Flavio Molina & Reinaldo Morabito & Silvio Alexandre de Araujo, 2016. "MIP models for production lot sizing problems with distribution costs and cargo arrangement," Journal of the Operational Research Society, Palgrave Macmillan;The OR Society, vol. 67(11), pages 1395-1407, November.
  • Handle: RePEc:pal:jorsoc:v:67:y:2016:i:11:d:10.1057_jors.2016.12
    DOI: 10.1057/jors.2016.12
    as

    Download full text from publisher

    File URL: http://link.springer.com/10.1057/jors.2016.12
    File Function: Abstract
    Download Restriction: Access to full text is restricted to subscribers.

    File URL: https://libkey.io/10.1057/jors.2016.12?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. L. V. Kantorovich, 1960. "Mathematical Methods of Organizing and Planning Production," Management Science, INFORMS, vol. 6(4), pages 366-422, July.
    2. F. Fumero & C. Vercellis, 1999. "Synchronized Development of Production, Inventory, and Distribution Schedules," Transportation Science, INFORMS, vol. 33(3), pages 330-340, August.
    3. Vroblefski, Mark & Ramesh, R. & Zionts, Stanley, 2000. "Efficient lot-sizing under a differential transportation cost structure for serially distributed warehouses," European Journal of Operational Research, Elsevier, vol. 127(3), pages 574-593, December.
    4. Thomas, Douglas J. & Griffin, Paul M., 1996. "Coordinated supply chain management," European Journal of Operational Research, Elsevier, vol. 94(1), pages 1-15, October.
    5. Glock, Christoph H. & Grosse, Eric H. & Ries, Jörg M., 2014. "The lot sizing problem: A tertiary study," International Journal of Production Economics, Elsevier, vol. 155(C), pages 39-51.
    6. Amorim, P. & Belo-Filho, M.A.F. & Toledo, F.M.B. & Almeder, C. & Almada-Lobo, B., 2013. "Lot sizing versus batching in the production and distribution planning of perishable goods," International Journal of Production Economics, Elsevier, vol. 146(1), pages 208-218.
    7. Vidal, Carlos J. & Goetschalckx, Marc, 1997. "Strategic production-distribution models: A critical review with emphasis on global supply chain models," European Journal of Operational Research, Elsevier, vol. 98(1), pages 1-18, April.
    8. Seliaman, M.E. & Ahmad, Ab Rahman, 2009. "A generalized algebraic model for optimizing inventory decisions in a multi-stage complex supply chain," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 45(3), pages 409-418, May.
    9. de Matta, Renato & Miller, Tan, 2004. "Production and inter-facility transportation scheduling for a process industry," European Journal of Operational Research, Elsevier, vol. 158(1), pages 72-88, October.
    10. Glock, C. H. & Grosse, E. H. & Ries, J. M., 2014. "The Lot Sizing Problem: A Tertiary Study," Publications of Darmstadt Technical University, Institute for Business Studies (BWL) 63361, Darmstadt Technical University, Department of Business Administration, Economics and Law, Institute for Business Studies (BWL).
    11. Holmbom, Martin & Segerstedt, Anders, 2014. "Economic Order Quantities in production: From Harris to Economic Lot Scheduling Problems," International Journal of Production Economics, Elsevier, vol. 155(C), pages 82-90.
    12. Kathryn E. Stecke & Xuying Zhao, 2007. "Production and Transportation Integration for a Make-to-Order Manufacturing Company with a Commit-to-Delivery Business Mode," Manufacturing & Service Operations Management, INFORMS, vol. 9(2), pages 206-224, September.
    13. Erenguc, S. Selcuk & Simpson, N. C. & Vakharia, Asoo J., 1999. "Integrated production/distribution planning in supply chains: An invited review," European Journal of Operational Research, Elsevier, vol. 115(2), pages 219-236, June.
    14. Jans, Raf & Degraeve, Zeger, 2007. "Meta-heuristics for dynamic lot sizing: A review and comparison of solution approaches," European Journal of Operational Research, Elsevier, vol. 177(3), pages 1855-1875, March.
    15. W. J. Baumol & H. D. Vinod, 1970. "An Inventory Theoretic Model of Freight Transport Demand," Management Science, INFORMS, vol. 16(7), pages 413-421, March.
    16. Lee, Woon-Seek & Han, Jong-Han & Cho, Sung-Jin, 2005. "A heuristic algorithm for a multi-product dynamic lot-sizing and shipping problem," International Journal of Production Economics, Elsevier, vol. 98(2), pages 204-214, November.
    17. Karimi, B. & Fatemi Ghomi, S. M. T. & Wilson, J. M., 2003. "The capacitated lot sizing problem: a review of models and algorithms," Omega, Elsevier, vol. 31(5), pages 365-378, October.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. David Bergman & Merve Bodur & Carlos Cardonha & Andre A. Cire, 2022. "Network Models for Multiobjective Discrete Optimization," INFORMS Journal on Computing, INFORMS, vol. 34(2), pages 990-1005, March.
    2. Pedro L. Miranda & Reinaldo Morabito & Deisemara Ferreira, 2018. "Optimization model for a production, inventory, distribution and routing problem in small furniture companies," TOP: An Official Journal of the Spanish Society of Statistics and Operations Research, Springer;Sociedad de Estadística e Investigación Operativa, vol. 26(1), pages 30-67, April.
    3. Subrata Mitra & Balram Avittathur, 2018. "Application of linear programming in optimizing the procurement and movement of coal for an Indian coal-fired power-generating company," DECISION: Official Journal of the Indian Institute of Management Calcutta, Springer;Indian Institute of Management Calcutta, vol. 45(3), pages 207-224, September.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Melega, Gislaine Mara & de Araujo, Silvio Alexandre & Jans, Raf, 2018. "Classification and literature review of integrated lot-sizing and cutting stock problems," European Journal of Operational Research, Elsevier, vol. 271(1), pages 1-19.
    2. Martha-Selene Casas-Ramírez & José-Fernando Camacho-Vallejo & Rosa G. González-Ramírez & José-Antonio Marmolejo-Saucedo & José-Manuel Velarde-Cantú, 2018. "Optimizing a Biobjective Production-Distribution Planning Problem Using a GRASP," Complexity, Hindawi, vol. 2018, pages 1-13, February.
    3. Hein, Fanny & Almeder, Christian, 2016. "Quantitative insights into the integrated supply vehicle routing and production planning problem," International Journal of Production Economics, Elsevier, vol. 177(C), pages 66-76.
    4. Quetschlich, Mathias & Moetz, André & Otto, Boris, 2021. "Optimisation model for multi-item multi-echelon supply chains with nested multi-level products," European Journal of Operational Research, Elsevier, vol. 290(1), pages 144-158.
    5. Jabbarzadeh, Armin & Fahimnia, Behnam & Sheu, Jiuh-Biing, 2017. "An enhanced robustness approach for managing supply and demand uncertainties," International Journal of Production Economics, Elsevier, vol. 183(PC), pages 620-631.
    6. Melo, Rafael A. & Wolsey, Laurence A., 2010. "Optimizing production and transportation in a commit-to-delivery business mode," European Journal of Operational Research, Elsevier, vol. 203(3), pages 614-618, June.
    7. Erdem Eskigun & Reha Uzsoy & Paul V. Preckel & George Beaujon & Subramanian Krishnan & Jeffrey D. Tew, 2007. "Outbound supply chain network design with mode selection and lead time considerations," Naval Research Logistics (NRL), John Wiley & Sons, vol. 54(3), pages 282-300, April.
    8. Bensmain, Yassir & Dahane, Mohammed & Bennekrouf, Mohammed & Sari, Zaki, 2019. "Preventive remanufacturing planning of production equipment under operational and imperfect maintenance constraints: A hybrid genetic algorithm based approach," Reliability Engineering and System Safety, Elsevier, vol. 185(C), pages 546-566.
    9. Agnetis, Alessandro & Aloulou, Mohamed Ali & Fu, Liang-Liang, 2014. "Coordination of production and interstage batch delivery with outsourced distribution," European Journal of Operational Research, Elsevier, vol. 238(1), pages 130-142.
    10. Eskigun, Erdem & Uzsoy, Reha & Preckel, Paul V. & Beaujon, George & Krishnan, Subramanian & Tew, Jeffrey D., 2005. "Outbound supply chain network design with mode selection, lead times and capacitated vehicle distribution centers," European Journal of Operational Research, Elsevier, vol. 165(1), pages 182-206, August.
    11. Pedro L. Miranda & Reinaldo Morabito & Deisemara Ferreira, 2018. "Optimization model for a production, inventory, distribution and routing problem in small furniture companies," TOP: An Official Journal of the Spanish Society of Statistics and Operations Research, Springer;Sociedad de Estadística e Investigación Operativa, vol. 26(1), pages 30-67, April.
    12. Neves-Moreira, Fábio & Almada-Lobo, Bernardo & Cordeau, Jean-François & Guimarães, Luís & Jans, Raf, 2019. "Solving a large multi-product production-routing problem with delivery time windows," Omega, Elsevier, vol. 86(C), pages 154-172.
    13. Sun, X.T. & Chung, S.H. & Chan, Felix T.S., 2015. "Integrated scheduling of a multi-product multi-factory manufacturing system with maritime transport limits," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 79(C), pages 110-127.
    14. Kathryn E. Stecke & Xuying Zhao, 2007. "Production and Transportation Integration for a Make-to-Order Manufacturing Company with a Commit-to-Delivery Business Mode," Manufacturing & Service Operations Management, INFORMS, vol. 9(2), pages 206-224, September.
    15. Sahling, Florian & Hahn, Gerd J., 2019. "Dynamic lot sizing in biopharmaceutical manufacturing," International Journal of Production Economics, Elsevier, vol. 207(C), pages 96-106.
    16. Glock, Christoph H. & Grosse, Eric H., 2021. "The impact of controllable production rates on the performance of inventory systems: A systematic review of the literature," European Journal of Operational Research, Elsevier, vol. 288(3), pages 703-720.
    17. Acar, Yavuz & Atadeniz, Sukran Nilvana, 2015. "Comparison of integrated and local planning approaches for the supply network of a globally-dispersed enterprise," International Journal of Production Economics, Elsevier, vol. 167(C), pages 204-219.
    18. Battini, Daria & Glock, Christoph H. & Grosse, Eric H. & Persona, Alessandro & Sgarbossa, Fabio, 2017. "Reprint of “Ergo-lot-sizing: An approach to integrate ergonomic and economic objectives in manual materials handling”," International Journal of Production Economics, Elsevier, vol. 194(C), pages 32-42.
    19. Kai-Leung Yung & Jiafu Tang & Andrew W. H. Ip & Dingwei Wang, 2006. "Heuristics for Joint Decisions in Production, Transportation, and Order Quantity," Transportation Science, INFORMS, vol. 40(1), pages 99-116, February.
    20. Schmid, Verena & Doerner, Karl F. & Laporte, Gilbert, 2013. "Rich routing problems arising in supply chain management," European Journal of Operational Research, Elsevier, vol. 224(3), pages 435-448.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:pal:jorsoc:v:67:y:2016:i:11:d:10.1057_jors.2016.12. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Sonal Shukla or Springer Nature Abstracting and Indexing (email available below). General contact details of provider: http://www.palgrave-journals.com/ .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.