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Tabu search algorithms for an industrial multi-product and multi-objective assembly line balancing problem, with reduction of the task dispersion

Author

Listed:
  • R Pastor

    (Research Institute IOC, School of Industrial Engineering of Barcelona, Technology University of Catalonia)

  • C Andrés

    (Research Center GIP, School of Industrial Engineering of Valencia, Technology University of Valencia)

  • A Duran

    (Junior Consultant)

  • M Pérez

    (Junior Consultant)

Abstract

This paper presents a real-world industrial application of the multi-product and multi-objective assembly line balancing problem, for a company involved in the production of four models of a white goods product. The problem solved is a GALBP-2, with 10 workstations and multiple objectives (to maximize the production rate in order to deal with an increase of the demand forecasted, to reach an equal cycle time of all the models and an equal workload of the different workstations, and finally, to minimize the dispersion of worker tasks on each one of the different models—the common tasks of the different models at the same workstation). The paper presents an integrated approach based on four heuristics cited in the literature and: (1) an improvement procedure based on tabu search, with the objective of minimizing the cycle time; and, subsequently, (2) a second tabu search in order to increase the uniformity of the tasks performed at each workstation (the common tasks at the same workstation).

Suggested Citation

  • R Pastor & C Andrés & A Duran & M Pérez, 2002. "Tabu search algorithms for an industrial multi-product and multi-objective assembly line balancing problem, with reduction of the task dispersion," Journal of the Operational Research Society, Palgrave Macmillan;The OR Society, vol. 53(12), pages 1317-1323, December.
    • Handle: RePEc:pal:jorsoc:v:53:y:2002:i:12:d:10.1057_palgrave.jors.2601457
    DOI: 10.1057/palgrave.jors.2601457
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    Citations

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    Cited by:

    1. Lopes, Thiago Cantos & Pastre, Giuliano Vidal & Michels, Adalberto Sato & Magatão, Leandro, 2020. "Flexible multi-manned assembly line balancing problem: Model, heuristic procedure, and lower bounds for line length minimization," Omega, Elsevier, vol. 95(C).
    2. Boysen, Nils & Fliedner, Malte & Scholl, Armin, 2007. "A classification of assembly line balancing problems," European Journal of Operational Research, Elsevier, vol. 183(2), pages 674-693, December.
    3. Scholl, Armin & Fliedner, Malte & Boysen, Nils, 2010. "Absalom: Balancing assembly lines with assignment restrictions," European Journal of Operational Research, Elsevier, vol. 200(3), pages 688-701, February.
    4. Andreu-Casas, Enric & García-Villoria, Alberto & Pastor, Rafael, 2022. "Multi-manned assembly line balancing problem with dependent task times: a heuristic based on solving a partition problem with constraints," European Journal of Operational Research, Elsevier, vol. 302(1), pages 96-116.
    5. Boysen, Nils & Fliedner, Malte & Scholl, Armin, 2008. "Assembly line balancing: Which model to use when," International Journal of Production Economics, Elsevier, vol. 111(2), pages 509-528, February.
    6. Nils Boysen & Malte Fliedner & Armin Scholl, 2006. "Produktionsplanung bei Variantenfließfertigung: Planungshierarchie und Hierarchische Planung," Jenaer Schriften zur Wirtschaftswissenschaft (Expired!) 22/2006, Friedrich-Schiller-Universität Jena, Wirtschaftswissenschaftliche Fakultät.
    7. Becker, Christian & Scholl, Armin, 2006. "A survey on problems and methods in generalized assembly line balancing," European Journal of Operational Research, Elsevier, vol. 168(3), pages 694-715, February.
    8. Abolfazl Jafari Asl & Maghsud Solimanpur & Ravi Shankar, 2019. "Multi-objective multi-model assembly line balancing problem: a quantitative study in engine manufacturing industry," OPSEARCH, Springer;Operational Research Society of India, vol. 56(3), pages 603-627, September.
    9. Scholl, Armin & Becker, Christian, 2006. "State-of-the-art exact and heuristic solution procedures for simple assembly line balancing," European Journal of Operational Research, Elsevier, vol. 168(3), pages 666-693, February.
    10. Thiago Cantos Lopes & Celso Gustavo Stall Sikora & Adalberto Sato Michels & Leandro Magatão, 2020. "Mixed-model assembly lines balancing with given buffers and product sequence: model, formulation comparisons, and case study," Annals of Operations Research, Springer, vol. 286(1), pages 475-500, March.

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