IDEAS home Printed from https://ideas.repec.org/a/inm/ortrsc/v43y2009i2p244-264.html
   My bibliography  Save this article

Inventory Replenishment and Inbound Shipment Scheduling Under a Minimum Replenishment Policy

Author

Listed:
  • Hark-Chin Hwang

    (Department of Industrial Engineering, Chosun University, Dong-Gu, Gwangju 501-759, South Korea)

Abstract

An effective supply system for a vendor-managed inventory (VMI) warehouse requires collaboration between a supplier and a customer, and coordination between production and distribution functions. We study a dynamic lot-sizing model for production and inbound transportation to the VMI warehouse under a policy, based on mutual benefit of the supplier and the customer, that each replenishment quantity should be no less than a predetermined minimum size. To take advantage of economies of scale in replenishment operations as well as in shipment consolidation operations, the problem in this study assumes a concave replenishment cost structure in general for which optimal algorithms are presented. By computational experiments, we show that the most important parameter on the system is the minimum replenishment quantity. We also show that the minimum replenishment policy is successful only when large-size demands are guaranteed based on collaborations.

Suggested Citation

  • Hark-Chin Hwang, 2009. "Inventory Replenishment and Inbound Shipment Scheduling Under a Minimum Replenishment Policy," Transportation Science, INFORMS, vol. 43(2), pages 244-264, May.
  • Handle: RePEc:inm:ortrsc:v:43:y:2009:i:2:p:244-264
    DOI: 10.1287/trsc.1080.0237
    as

    Download full text from publisher

    File URL: http://dx.doi.org/10.1287/trsc.1080.0237
    Download Restriction: no

    File URL: https://libkey.io/10.1287/trsc.1080.0237?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    References listed on IDEAS

    as
    1. Harvey M. Wagner & Thomson M. Whitin, 1958. "Dynamic Version of the Economic Lot Size Model," Management Science, INFORMS, vol. 5(1), pages 89-96, October.
    2. POCHET, Yves & WOLSEY, Laurence A., 1993. "Lot-sizing with constant batches: formulation and valid inequalities," LIDAM Reprints CORE 1066, Université catholique de Louvain, Center for Operations Research and Econometrics (CORE).
    3. Gabriel R. Bitran & Horacio H. Yanasse, 1982. "Computational Complexity of the Capacitated Lot Size Problem," Management Science, INFORMS, vol. 28(10), pages 1174-1186, October.
    4. Mathieu Van Vyve, 2007. "Algorithms for Single-Item Lot-Sizing Problems with Constant Batch Size," Mathematics of Operations Research, INFORMS, vol. 32(3), pages 594-613, August.
    5. Robinson, Powell & Narayanan, Arunachalam & Sahin, Funda, 2009. "Coordinated deterministic dynamic demand lot-sizing problem: A review of models and algorithms," Omega, Elsevier, vol. 37(1), pages 3-15, February.
    6. Sila Çetinkaya & Chung-Yee Lee, 2000. "Stock Replenishment and Shipment Scheduling for Vendor-Managed Inventory Systems," Management Science, INFORMS, vol. 46(2), pages 217-232, February.
    7. Cary Swoveland, 1975. "A Deterministic Multi-Period Production Planning Model with Piecewise Concave Production and Holding-Backorder Costs," Management Science, INFORMS, vol. 21(9), pages 1007-1013, May.
    8. Albert Wagelmans & Stan van Hoesel & Antoon Kolen, 1992. "Economic Lot Sizing: An O(n log n) Algorithm That Runs in Linear Time in the Wagner-Whitin Case," Operations Research, INFORMS, vol. 40(1-supplem), pages 145-156, February.
    9. Lap Mui Ann Chan & Ana Muriel & Zuo-Jun Max Shen & David Simchi-Levi & Chung-Piaw Teo, 2002. "Effective Zero-Inventory-Ordering Policies for the Single-Warehouse Multiretailer Problem with Piecewise Linear Cost Structures," Management Science, INFORMS, vol. 48(11), pages 1446-1460, November.
    10. Moustapha Diaby & Alain Martel, 1993. "Dynamic Lot Sizing for Multi-Echelon Distribution Systems with Purchasing and Transportation Price Discounts," Operations Research, INFORMS, vol. 41(1), pages 48-59, February.
    11. Steven A. Lippman, 1969. "Optimal Inventory Policy with Multiple Set-Up Costs," Management Science, INFORMS, vol. 16(1), pages 118-138, September.
    12. Hahm, Juho & Yano, Candace Arai, 1992. "The economic lot and delivery scheduling problem: The single item case," International Journal of Production Economics, Elsevier, vol. 28(2), pages 235-252, November.
    13. Sıla Çetinkaya & Chung‐Yee Lee, 2002. "Optimal outbound dispatch policies: Modeling inventory and cargo capacity," Naval Research Logistics (NRL), John Wiley & Sons, vol. 49(6), pages 531-556, September.
    14. Awi Federgruen & Michal Tzur, 1991. "A Simple Forward Algorithm to Solve General Dynamic Lot Sizing Models with n Periods in 0(n log n) or 0(n) Time," Management Science, INFORMS, vol. 37(8), pages 909-925, August.
    15. Chen, Frank Y. & Krass, Dmitry, 2001. "Analysis of supply contracts with minimum total order quantity commitments and non-stationary demands," European Journal of Operational Research, Elsevier, vol. 131(2), pages 309-323, June.
    16. Alok Aggarwal & James K. Park, 1993. "Improved Algorithms for Economic Lot Size Problems," Operations Research, INFORMS, vol. 41(3), pages 549-571, June.
    17. Willard I. Zangwill, 1966. "A Deterministic Multi-Period Production Scheduling Model with Backlogging," Management Science, INFORMS, vol. 13(1), pages 105-119, September.
    18. Stephen F. Love, 1973. "Bounded Production and Inventory Models with Piecewise Concave Costs," Management Science, INFORMS, vol. 20(3), pages 313-318, November.
    19. Chung-Yee Lee & Sila Çetinkaya & Wikrom Jaruphongsa, 2003. "A Dynamic Model for Inventory Lot Sizing and Outbound Shipment Scheduling at a Third-Party Warehouse," Operations Research, INFORMS, vol. 51(5), pages 735-747, October.
    20. Kenneth R. Baker & Paul Dixon & Michael J. Magazine & Edward A. Silver, 1978. "An Algorithm for the Dynamic Lot-Size Problem with Time-Varying Production Capacity Constraints," Management Science, INFORMS, vol. 24(16), pages 1710-1720, December.
    21. van Hoesel, Stan & Wagelmans, Albert & Moerman, Bram, 1994. "Using geometric techniques to improve dynamic programming algorithms for the economic lot-sizing problem and extensions," European Journal of Operational Research, Elsevier, vol. 75(2), pages 312-331, June.
    22. Candace A. Yano & Alexandra M. Newman, 2001. "Scheduling Trains and Containers with Due Dates and Dynamic Arrivals," Transportation Science, INFORMS, vol. 35(2), pages 181-191, May.
    23. Chung-Yee Lee & Sila Çetinkaya & Albert P. M. Wagelmans, 2001. "A Dynamic Lot-Sizing Model with Demand Time Windows," Management Science, INFORMS, vol. 47(10), pages 1384-1395, October.
    24. WOLSEY, Lurence A., 2006. "Lot-sizing with production and delivery time windows," LIDAM Reprints CORE 1844, Université catholique de Louvain, Center for Operations Research and Econometrics (CORE).
    25. Yves Pochet & Laurence A. Wolsey, 1993. "Lot-Sizing with Constant Batches: Formulation and Valid Inequalities," Mathematics of Operations Research, INFORMS, vol. 18(4), pages 767-785, November.
    26. Stan van Hoesel & H. Edwin Romeijn & Dolores Romero Morales & Albert P. M. Wagelmans, 2005. "Integrated Lot Sizing in Serial Supply Chains with Production Capacities," Management Science, INFORMS, vol. 51(11), pages 1706-1719, November.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Hark-Chin Hwang, 2010. "Economic Lot-Sizing for Integrated Production and Transportation," Operations Research, INFORMS, vol. 58(2), pages 428-444, April.
    2. Lee, Shine-Der & Fu, Yen-Chen, 2014. "Joint production and delivery lot sizing for a make-to-order producer–buyer supply chain with transportation cost," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 66(C), pages 23-35.
    3. Christine Nguyen & Alejandro Toriello & Maged Dessouky & James E. Moore, 2013. "Evaluation of Transportation Practices in the California Cut Flower Industry," Interfaces, INFORMS, vol. 43(2), pages 182-193, April.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Hark-Chin Hwang, 2010. "Economic Lot-Sizing for Integrated Production and Transportation," Operations Research, INFORMS, vol. 58(2), pages 428-444, April.
    2. Brahimi, Nadjib & Absi, Nabil & Dauzère-Pérès, Stéphane & Nordli, Atle, 2017. "Single-item dynamic lot-sizing problems: An updated survey," European Journal of Operational Research, Elsevier, vol. 263(3), pages 838-863.
    3. Chung-Lun Li & Qingying Li, 2016. "Polynomial-Time Solvability of Dynamic Lot Size Problems," Asia-Pacific Journal of Operational Research (APJOR), World Scientific Publishing Co. Pte. Ltd., vol. 33(03), pages 1-20, June.
    4. Hwang, Hark-Chin & Kang, Jangha, 2016. "Two-phase algorithm for the lot-sizing problem with backlogging for stepwise transportation cost without speculative motives," Omega, Elsevier, vol. 59(PB), pages 238-250.
    5. Alper Atamtürk & Dorit S. Hochbaum, 2001. "Capacity Acquisition, Subcontracting, and Lot Sizing," Management Science, INFORMS, vol. 47(8), pages 1081-1100, August.
    6. Ming Zhao & Minjiao Zhang, 2020. "Multiechelon Lot Sizing: New Complexities and Inequalities," Operations Research, INFORMS, vol. 68(2), pages 534-551, March.
    7. Hwang, Hark-Chin & Jaruphongsa, Wikrom, 2008. "Dynamic lot-sizing model for major and minor demands," European Journal of Operational Research, Elsevier, vol. 184(2), pages 711-724, January.
    8. Jans, Raf & Degraeve, Zeger, 2007. "Meta-heuristics for dynamic lot sizing: A review and comparison of solution approaches," European Journal of Operational Research, Elsevier, vol. 177(3), pages 1855-1875, March.
    9. Mathieu Van Vyve, 2007. "Algorithms for Single-Item Lot-Sizing Problems with Constant Batch Size," Mathematics of Operations Research, INFORMS, vol. 32(3), pages 594-613, August.
    10. Hark‐Chin Hwang & Wilco van den Heuvel, 2012. "Improved algorithms for a lot‐sizing problem with inventory bounds and backlogging," Naval Research Logistics (NRL), John Wiley & Sons, vol. 59(3‐4), pages 244-253, April.
    11. Minjiao Zhang & Simge Küçükyavuz & Hande Yaman, 2012. "A Polyhedral Study of Multiechelon Lot Sizing with Intermediate Demands," Operations Research, INFORMS, vol. 60(4), pages 918-935, August.
    12. Ayse Akbalik & Bernard Penz & Christophe Rapine, 2015. "Capacitated lot sizing problems with inventory bounds," Annals of Operations Research, Springer, vol. 229(1), pages 1-18, June.
    13. Hark-Chin Hwang & Wilco van den Heuvel & Albert P. M. Wagelmans, 2023. "Multilevel Lot-Sizing with Inventory Bounds," INFORMS Journal on Computing, INFORMS, vol. 35(6), pages 1470-1490, November.
    14. VAN VYVE, Mathieu & WOLSEY, Laurence & YAMAN, Hande, 2012. "Relaxations for two-level multi-item lot-sizing problem," LIDAM Discussion Papers CORE 2012031, Université catholique de Louvain, Center for Operations Research and Econometrics (CORE).
    15. Laurence A. Wolsey, 2002. "Solving Multi-Item Lot-Sizing Problems with an MIP Solver Using Classification and Reformulation," Management Science, INFORMS, vol. 48(12), pages 1587-1602, December.
    16. Chung-Lun Li & Vernon Ning Hsu & Wen-Qiang Xiao, 2004. "Dynamic Lot Sizing with Batch Ordering and Truckload Discounts," Operations Research, INFORMS, vol. 52(4), pages 639-654, August.
    17. Stan van Hoesel & H. Edwin Romeijn & Dolores Romero Morales & Albert P. M. Wagelmans, 2005. "Integrated Lot Sizing in Serial Supply Chains with Production Capacities," Management Science, INFORMS, vol. 51(11), pages 1706-1719, November.
    18. Vernon Ning Hsu, 2000. "Dynamic Economic Lot Size Model with Perishable Inventory," Management Science, INFORMS, vol. 46(8), pages 1159-1169, August.
    19. Alper Atamtürk & Simge Küçükyavuz, 2005. "Lot Sizing with Inventory Bounds and Fixed Costs: Polyhedral Study and Computation," Operations Research, INFORMS, vol. 53(4), pages 711-730, August.
    20. Eksioglu, Sandra Duni, 2009. "A primal-dual algorithm for the economic lot-sizing problem with multi-mode replenishment," European Journal of Operational Research, Elsevier, vol. 197(1), pages 93-101, August.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:inm:ortrsc:v:43:y:2009:i:2:p:244-264. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Chris Asher (email available below). General contact details of provider: https://edirc.repec.org/data/inforea.html .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.