IDEAS home Printed from https://ideas.repec.org/a/gam/jsusta/v14y2022i16p10146-d889269.html
   My bibliography  Save this article

Experimental Investigation on Waste Heat Recovery from a Cement Factory to Enhance Thermoelectric Generation

Author

Listed:
  • Mohamed R. Gomaa

    (Mechanical Engineering Department, Faculty of Engineering, Al-Hussein Bin Talal University, Ma’an 71111, Jordan
    Mechanical Engineering Department, Benha Faculty of Engineering, Benha University, Benha 13518, Egypt)

  • Talib K. Murtadha

    (Mechanical Engineering Department, Faculty of Engineering, Mutah University, Al-Karak 61710, Jordan)

  • Ahmad Abu-jrai

    (Environmental Engineering Department, Faculty of Engineering, Al-Hussein Bin Talal University, Ma’an 71111, Jordan)

  • Hegazy Rezk

    (Department of Electrical Engineering, College of Engineering in Wadi Alddawasir, Prince Sattam bin Abdulaziz University, Wadi Alddawasir 11991, Saudi Arabia)

  • Moath A. Altarawneh

    (Lafarge Jordan Cement, Rashadiya 25111, Jordan)

  • Abdullah Marashli

    (Mechanical Engineering Department, Faculty of Engineering, Al-Hussein Bin Talal University, Ma’an 71111, Jordan)

Abstract

This work investigated the potential for waste heat recovery from a cement factory using thermoelectric generation (TEG) technology. Several TEGs were placed on a secondary coaxial shell separated from the kiln shell by an air gap. The performance of the system was tested and evaluated experimentally. Two cooling methods, active water and forced air, were considered. A forced closed-loop water cooling system with a heat exchanger was considered for the active-water cooling method. A heat exchanger was inserted before the water tank to improve cooling efficiency by reducing the inlet temperature of the cooling water tank, in contrast to forced-air cooling, in which a heatsink was used. The obtained results indicated that the closed-loop water-cooled system equipped with a radiator, i.e., active water, has the highest conversion efficiency. The maximum absorbed heat for the forced-air and active-water cooling systems were 265.03 and 262.95 W, respectively. The active-water cooling method improves the power of TEG by 4.4% in comparison with forced-air cooling, while the payback periods for the proposed active-water and forced-air cooling systems are approximately 16 and 9 months, respectively.

Suggested Citation

  • Mohamed R. Gomaa & Talib K. Murtadha & Ahmad Abu-jrai & Hegazy Rezk & Moath A. Altarawneh & Abdullah Marashli, 2022. "Experimental Investigation on Waste Heat Recovery from a Cement Factory to Enhance Thermoelectric Generation," Sustainability, MDPI, vol. 14(16), pages 1-18, August.
    • Handle: RePEc:gam:jsusta:v:14:y:2022:i:16:p:10146-:d:889269
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/2071-1050/14/16/10146/pdf
    Download Restriction: no
    File URL: https://www.mdpi.com/2071-1050/14/16/10146/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Lu, Zhisong & Zhang, Huihui & Mao, Cuiping & Li, Chang Ming, 2016. "Silk fabric-based wearable thermoelectric generator for energy harvesting from the human body," Applied Energy, Elsevier, vol. 164(C), pages 57-63.
    2. Meng, Fankai & Chen, Lingen & Feng, Yuanli & Xiong, Bing, 2017. "Thermoelectric generator for industrial gas phase waste heat recovery," Energy, Elsevier, vol. 135(C), pages 83-90.
    3. Li, Yanzhe & Wang, Shixue & Zhao, Yulong & Lu, Chi, 2017. "Experimental study on the influence of porous foam metal filled in the core flow region on the performance of thermoelectric generators," Applied Energy, Elsevier, vol. 207(C), pages 634-642.
    4. Lan, Song & Yang, Zhijia & Chen, Rui & Stobart, Richard, 2018. "A dynamic model for thermoelectric generator applied to vehicle waste heat recovery," Applied Energy, Elsevier, vol. 210(C), pages 327-338.
    5. Kim, Tae Young & Negash, Assmelash A. & Cho, Gyubaek, 2017. "Experimental study of energy utilization effectiveness of thermoelectric generator on diesel engine," Energy, Elsevier, vol. 128(C), pages 531-539.
    6. N. Kanagaraj & Hegazy Rezk & Mohamed R. Gomaa, 2020. "A Variable Fractional Order Fuzzy Logic Control Based MPPT Technique for Improving Energy Conversion Efficiency of Thermoelectric Power Generator," Energies, MDPI, vol. 13(17), pages 1-18, September.
    7. Fan, Shifa & Gao, Yuanwen, 2019. "Numerical analysis on the segmented annular thermoelectric generator for waste heat recovery," Energy, Elsevier, vol. 183(C), pages 35-47.
    8. Hegazy Rezk & Ziad Mohammed Ali & Omer Abdalla & Obai Younis & Mohamed Ramadan Gomaa & Mauia Hashim, 2019. "Hybrid Moth-Flame Optimization Algorithm and Incremental Conductance for Tracking Maximum Power of Solar PV/Thermoelectric System under Different Conditions," Mathematics, MDPI, vol. 7(10), pages 1-21, September.
    9. Li, Bo & Huang, Kuo & Yan, Yuying & Li, Yong & Twaha, Ssennoga & Zhu, Jie, 2017. "Heat transfer enhancement of a modularised thermoelectric power generator for passenger vehicles," Applied Energy, Elsevier, vol. 205(C), pages 868-879.
    10. Zhao, Yulong & Wang, Shixue & Ge, Minghui & Liang, Zhaojun & Liang, Yifan & Li, Yanzhe, 2019. "Performance investigation of an intermediate fluid thermoelectric generator for automobile exhaust waste heat recovery," Applied Energy, Elsevier, vol. 239(C), pages 425-433.
    11. Mirhosseini, Mojtaba & Rezania, Alireza & Rosendahl, Lasse, 2019. "Harvesting waste heat from cement kiln shell by thermoelectric system," Energy, Elsevier, vol. 168(C), pages 358-369.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Hani Al-Rawashdeh & Ahmad O. Hasan & Mohamed R. Gomaa & Ahmad Abu-jrai & Mohammad Shalby, 2022. "Determination of Carbonyls Compound, Ketones and Aldehydes Emissions from CI Diesel Engines Fueled with Pure Diesel/Diesel Methanol Blends," Energies, MDPI, vol. 15(21), pages 1-16, October.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Aljaghtham, Mutabe & Celik, Emrah, 2020. "Design optimization of oil pan thermoelectric generator to recover waste heat from internal combustion engines," Energy, Elsevier, vol. 200(C).
    2. Luo, Ding & Wang, Ruochen & Yan, Yuying & Yu, Wei & Zhou, Weiqi, 2021. "Transient numerical modelling of a thermoelectric generator system used for automotive exhaust waste heat recovery," Applied Energy, Elsevier, vol. 297(C).
    3. Li, Yanzhe & Wang, Shixue & Zhao, Yulong & Yue, Like, 2022. "Effect of thermoelectric modules with different characteristics on the performance of thermoelectric generators inserted in the central flow region with porous foam copper," Applied Energy, Elsevier, vol. 327(C).
    4. Weng, Zebin & Liu, Furong & Zhu, Wenchao & Li, Yang & Xie, Changjun & Deng, Jian & Huang, Liang, 2022. "Performance improvement of variable-angle annular thermoelectric generators considering different boundary conditions," Applied Energy, Elsevier, vol. 306(PA).
    5. Zhao, Yulong & Wang, Shixue & Ge, Minghui & Liang, Zhaojun & Liang, Yifan & Li, Yanzhe, 2019. "Performance investigation of an intermediate fluid thermoelectric generator for automobile exhaust waste heat recovery," Applied Energy, Elsevier, vol. 239(C), pages 425-433.
    6. Zhao, Yulong & Lu, Mingjie & Li, Yanzhe & Ge, Minghui & Xie, Liyao & Liu, Liansheng, 2021. "Characteristics analysis of an exhaust thermoelectric generator system with heat transfer fluid circulation," Applied Energy, Elsevier, vol. 304(C).
    7. Luo, Ding & Wang, Ruochen & Yu, Wei & Zhou, Weiqi, 2020. "Parametric study of a thermoelectric module used for both power generation and cooling," Renewable Energy, Elsevier, vol. 154(C), pages 542-552.
    8. Yang, Wenlong & Zhu, WenChao & Du, Banghua & Wang, Han & Xu, Lamei & Xie, Changjun & Shi, Ying, 2023. "Power generation of annular thermoelectric generator with silicone polymer thermal conductive oil applied in automotive waste heat recovery," Energy, Elsevier, vol. 282(C).
    9. Zhao, Xiaohuan & Jiang, Jiang & Zuo, Hongyan & Mao, Zhengsong, 2023. "Performance analysis of diesel particulate filter thermoelectric conversion mobile energy storage system under engine conditions of low-speed and light-load," Energy, Elsevier, vol. 282(C).
    10. Liu, H.R. & Li, B.J. & Hua, L.J. & Wang, R.Z., 2022. "Designing thermoelectric self-cooling system for electronic devices: Experimental investigation and model validation," Energy, Elsevier, vol. 243(C).
    11. He, Zhi-Zhu, 2020. "A coupled electrical-thermal impedance matching model for design optimization of thermoelectric generator," Applied Energy, Elsevier, vol. 269(C).
    12. Luo, Ding & Yan, Yuying & Li, Ying & Yang, Xuelin & Chen, Hao, 2023. "Exhaust channel optimization of the automobile thermoelectric generator to produce the highest net power," Energy, Elsevier, vol. 281(C).
    13. Massaguer, A. & Massaguer, E. & Comamala, M. & Pujol, T. & González, J.R. & Cardenas, M.D. & Carbonell, D. & Bueno, A.J., 2018. "A method to assess the fuel economy of automotive thermoelectric generators," Applied Energy, Elsevier, vol. 222(C), pages 42-58.
    14. Ge, Minghui & Li, Zhenhua & Zhao, Yuntong & Xuan, Zhiwei & Li, Yanzhe & Zhao, Yulong, 2022. "Experimental study of thermoelectric generator with different numbers of modules for waste heat recovery," Applied Energy, Elsevier, vol. 322(C).
    15. Lan, Song & Li, Qingshan & Guo, Xin & Wang, Shukun & Chen, Rui, 2023. "Fuel saving potential analysis of bifunctional vehicular waste heat recovery system using thermoelectric generator and organic Rankine cycle," Energy, Elsevier, vol. 263(PB).
    16. Kim, Tae Young & Kim, Junghwan, 2018. "Assessment of the energy recovery potential of a thermoelectric generator system for passenger vehicles under various drive cycles," Energy, Elsevier, vol. 143(C), pages 363-371.
    17. Cheng-You Chen & Kung-Wen Du & Yi-Cheng Chung & Chun-I Wu, 2024. "Advancements in Thermoelectric Generator Design: Exploring Heat Exchanger Efficiency and Material Properties," Energies, MDPI, vol. 17(2), pages 1-25, January.
    18. Ezzitouni, S. & Fernández-Yáñez, P. & Sánchez, L. & Armas, O., 2020. "Global energy balance in a diesel engine with a thermoelectric generator," Applied Energy, Elsevier, vol. 269(C).
    19. Wenlong Yang & Wenchao Zhu & Yang Yang & Liang Huang & Ying Shi & Changjun Xie, 2022. "Thermoelectric Performance Evaluation and Optimization in a Concentric Annular Thermoelectric Generator under Different Cooling Methods," Energies, MDPI, vol. 15(6), pages 1-21, March.
    20. Lee, Ungki & Park, Sudong & Lee, Ikjin, 2020. "Robust design optimization (RDO) of thermoelectric generator system using non-dominated sorting genetic algorithm II (NSGA-II)," Energy, Elsevier, vol. 196(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jsusta:v:14:y:2022:i:16:p:10146-:d:889269. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.