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Economic and Exergo-Advance Analysis of a Waste Heat Recovery System Based on Regenerative Organic Rankine Cycle under Organic Fluids with Low Global Warming Potential

Author

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  • Guillermo Valencia Ochoa

    (Programa de Ingeniería Mecánica, Universidad del Atlántico, Carrera 30 Número 8-49, Puerto Colombia, Barranquilla 080007, Colombia)

  • Cesar Isaza-Roldan

    (Programa de Ingeniería Mecánica, Universidad Pontificia Bolivariana, Medellín 050004, Colombia)

  • Jorge Duarte Forero

    (Programa de Ingeniería Mecánica, Universidad del Atlántico, Carrera 30 Número 8-49, Puerto Colombia, Barranquilla 080007, Colombia)

Abstract

The waste heat recovery system (WHRS) is a good alternative to provide a solution to the waste energy emanated in the exhaust gases of the internal combustion engine (ICE). Therefore, it is useful to carry out research to improve the thermal efficiency of the ICE through a WHRS based on the organic Rankine cycle (ORC), since this type of system takes advantage of the heat of the exhaust gases to generate electrical energy. The organic working fluid selection was developed according to environmental criteria, operational parameters, thermodynamic conditions of the gas engine, and investment costs. An economic analysis is presented for the systems operating with three selected working fluids: toluene, acetone, and heptane, considering the main costs involved in the design and operation of the thermal system. Furthermore, an exergo-advanced study is presented on the WHRS based on ORC integrated to the ICE, which is a Jenbacher JMS 612 GS-N of 2 MW power fueled with natural gas. This advanced exergetic analysis allowed us to know the opportunities for improvement of the equipment and the increase in the thermodynamic performance of the ICE. The results show that when using acetone as the organic working fluid, there is a greater tendency of improvement of endogenous character in Pump 2 of around 80%. When using heptane it was manifested that for the turbine there are near to 77% opportunities for improvement, and the use of toluene in the turbine gave a rate of improvement of 70%. Finally, some case studies are presented to study the effect of condensation temperature, the pinch point temperature in the evaporator, and the pressure ratio on the direct, indirect, and fixed investment costs, where the higher investment costs were presented with the acetone, and lower costs when using the toluene as working fluid.

Suggested Citation

  • Guillermo Valencia Ochoa & Cesar Isaza-Roldan & Jorge Duarte Forero, 2020. "Economic and Exergo-Advance Analysis of a Waste Heat Recovery System Based on Regenerative Organic Rankine Cycle under Organic Fluids with Low Global Warming Potential," Energies, MDPI, vol. 13(6), pages 1-22, March.
    • Handle: RePEc:gam:jeners:v:13:y:2020:i:6:p:1317-:d:331607
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    References listed on IDEAS

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    1. Lai, Ngoc Anh & Wendland, Martin & Fischer, Johann, 2011. "Working fluids for high-temperature organic Rankine cycles," Energy, Elsevier, vol. 36(1), pages 199-211.
    2. Guillermo Valencia Ochoa & Carlos Acevedo Peñaloza & Jorge Duarte Forero, 2019. "Thermo-Economic Assessment of a Gas Microturbine-Absorption Chiller Trigeneration System under Different Compressor Inlet Air Temperatures," Energies, MDPI, vol. 12(24), pages 1-18, December.
    3. Guillermo Valencia Ochoa & Carlos Acevedo Peñaloza & Jorge Duarte Forero, 2019. "Thermoeconomic Optimization with PSO Algorithm of Waste Heat Recovery Systems Based on Organic Rankine Cycle System for a Natural Gas Engine," Energies, MDPI, vol. 12(21), pages 1-21, October.
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    7. Petrakopoulou, Fontina & Tsatsaronis, George & Morosuk, Tatiana & Carassai, Anna, 2012. "Conventional and advanced exergetic analyses applied to a combined cycle power plant," Energy, Elsevier, vol. 41(1), pages 146-152.
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    Cited by:

    1. Alvin Kiprono Bett & Saeid Jalilinasrabady, 2021. "Optimization of ORC Power Plants for Geothermal Application in Kenya by Combining Exergy and Pinch Point Analysis," Energies, MDPI, vol. 14(20), pages 1-17, October.
    2. Konstantin Osintsev & Sergei Aliukov & Sulpan Kuskarbekova & Tatyana Tarasova & Aleksandr Karelin & Vladimir Konchakov & Olga Kornyakova, 2023. "Increasing Thermal Efficiency: Methods, Case Studies, and Integration of Heat Exchangers with Renewable Energy Sources and Heat Pumps for Desalination," Energies, MDPI, vol. 16(13), pages 1-36, June.
    3. Edwin Espinel Blanco & Guillermo Valencia Ochoa & Jorge Duarte Forero, 2020. "Thermodynamic, Exergy and Environmental Impact Assessment of S-CO 2 Brayton Cycle Coupled with ORC as Bottoming Cycle," Energies, MDPI, vol. 13(9), pages 1-24, May.
    4. Meriño Stand, L. & Valencia Ochoa, G. & Duarte Forero, J., 2021. "Energy and exergy assessment of a combined supercritical Brayton cycle-orc hybrid system using solar radiation and coconut shell biomass as energy source," Renewable Energy, Elsevier, vol. 175(C), pages 119-142.
    5. Konstantin Osintsev & Sergei Aliukov, 2022. "ORC Technology Based on Advanced Li-Br Absorption Refrigerator with Solar Collectors and a Contact Heat Exchanger for Greenhouse Gas Capture," Sustainability, MDPI, vol. 14(9), pages 1-15, May.
    6. Farid Antonio Barrozo Budes & Guillermo Valencia Ochoa & Luis Guillermo Obregon & Adriana Arango-Manrique & José Ricardo Núñez Álvarez, 2020. "Energy, Economic, and Environmental Evaluation of a Proposed Solar-Wind Power On-grid System Using HOMER Pro ® : A Case Study in Colombia," Energies, MDPI, vol. 13(7), pages 1-19, April.
    7. Dora Villada-Castillo & Guillermo Valencia-Ochoa & Jorge Duarte-Forero, 2023. "Thermohydraulic and Economic Evaluation of a New Design for Printed Circuit Heat Exchangers in Supercritical CO 2 Brayton Cycle," Energies, MDPI, vol. 16(5), pages 1-24, February.

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