IDEAS home Printed from https://ideas.repec.org/a/eee/proeco/v227y2020ics0925527320300621.html
   My bibliography  Save this article

An integrated model of production scheduling and inspection planning for resumable jobs

Author

Listed:
  • Sinisterra, Wilfrido Quiñones
  • Cavalcante, Cristiano Alexandre Virgínio

Abstract

We developed a model that integrates the schedule of a sequence of resumable jobs and inspection policy for the processing of n jobs with different processing times in a single-component system, whose failures follow a two-stage process. The assignment of inspections is performed at the beginning of the job; if an inspection detects the system to be in a defective state, preventive replacement is performed, whereas if the system fails, minimal repair is carried out to restore the system to an operational condition in the defective state. Analytical and simulation models are proposed to establish the best sequence of jobs and inspections that minimize the expected total cost. The expected total cost is composed of expected maintenance cost and expected tardiness cost. We present a numerical study that demonstrates the importance of integrating inspection policy with the sequencing of jobs, as such integration can lead to a significant cost reduction. The most interesting insights brought by the model highlight the importance of the effectiveness of maintenance actions (perform actions in smaller time and less cost), as well as the importance of deciding the correct moment to do them, considering the sequence of jobs.

Suggested Citation

  • Sinisterra, Wilfrido Quiñones & Cavalcante, Cristiano Alexandre Virgínio, 2020. "An integrated model of production scheduling and inspection planning for resumable jobs," International Journal of Production Economics, Elsevier, vol. 227(C).
    • Handle: RePEc:eee:proeco:v:227:y:2020:i:c:s0925527320300621
    DOI: 10.1016/j.ijpe.2020.107668
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0925527320300621
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.ijpe.2020.107668?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Wang, Huiying & Wang, Wenbin & Peng, Rui, 2017. "A two-phase inspection model for a single component system with three-stage degradation," Reliability Engineering and System Safety, Elsevier, vol. 158(C), pages 31-40.
    2. Berrade, M.D. & Scarf, P.A. & Cavalcante, C.A.V., 2018. "Conditional inspection and maintenance of a system with two interacting components," European Journal of Operational Research, Elsevier, vol. 268(2), pages 533-544.
    3. Alberti, Alexandre R. & Cavalcante, Cristiano A.V. & Scarf, Philip & Silva, André L.O., 2018. "Modelling inspection and replacement quality for a protection system," Reliability Engineering and System Safety, Elsevier, vol. 176(C), pages 145-153.
    4. Cavalcante, C.A.V. & Lopes, R.S. & Scarf, P.A., 2018. "A general inspection and opportunistic replacement policy for one-component systems of variable quality," European Journal of Operational Research, Elsevier, vol. 266(3), pages 911-919.
    5. Tangbin Xia & Lifeng Xi, 2019. "Manufacturing paradigm-oriented PHM methodologies for cyber-physical systems," Journal of Intelligent Manufacturing, Springer, vol. 30(4), pages 1659-1672, April.
    6. Fitouhi, Mohamed-Chahir & Nourelfath, Mustapha, 2012. "Integrating noncyclical preventive maintenance scheduling and production planning for a single machine," International Journal of Production Economics, Elsevier, vol. 136(2), pages 344-351.
    7. Yang, Li & Ye, Zhi-sheng & Lee, Chi-Guhn & Yang, Su-fen & Peng, Rui, 2019. "A two-phase preventive maintenance policy considering imperfect repair and postponed replacement," European Journal of Operational Research, Elsevier, vol. 274(3), pages 966-977.
    8. Feng, Hanxin & Xi, Lifeng & Xiao, Lei & Xia, Tangbin & Pan, Ershun, 2018. "Imperfect preventive maintenance optimization for flexible flowshop manufacturing cells considering sequence-dependent group scheduling," Reliability Engineering and System Safety, Elsevier, vol. 176(C), pages 218-229.
    9. Berrade, M.D. & Scarf, P.A. & Cavalcante, C.A.V., 2017. "A study of postponed replacement in a delay time model," Reliability Engineering and System Safety, Elsevier, vol. 168(C), pages 70-79.
    10. Scarf, P.A. & Cavalcante, C.A.V. & Lopes, R.S., 2019. "Delay-time modelling of a critical system subject to random inspections," European Journal of Operational Research, Elsevier, vol. 278(3), pages 772-782.
    11. Masmoudi, Oussama & Delorme, Xavier & Gianessi, Paolo, 2019. "Job-shop scheduling problem with energy consideration," International Journal of Production Economics, Elsevier, vol. 216(C), pages 12-22.
    12. Wang, Ting & Baldacci, Roberto & Lim, Andrew & Hu, Qian, 2018. "A branch-and-price algorithm for scheduling of deteriorating jobs and flexible periodic maintenance on a single machine," European Journal of Operational Research, Elsevier, vol. 271(3), pages 826-838.
    13. Sarkar, Biswajit & Moon, Ilkyeong, 2014. "Improved quality, setup cost reduction, and variable backorder costs in an imperfect production process," International Journal of Production Economics, Elsevier, vol. 155(C), pages 204-213.
    14. Wang, Wenbin, 2012. "An overview of the recent advances in delay-time-based maintenance modelling," Reliability Engineering and System Safety, Elsevier, vol. 106(C), pages 165-178.
    15. Gouiaa-Mtibaa, A. & Dellagi, S. & Achour, Z. & Erray, W., 2018. "Integrated Maintenance-Quality policy with rework process under improved imperfect preventive maintenance," Reliability Engineering and System Safety, Elsevier, vol. 173(C), pages 1-11.
    16. Badía, F.G. & Berrade, M.D. & Cha, Ji Hwan & Lee, Hyunju, 2018. "Optimal replacement policy under a general failure and repair model: Minimal versus worse than old repair," Reliability Engineering and System Safety, Elsevier, vol. 180(C), pages 362-372.
    17. Xia, Tangbin & Dong, Yifan & Xiao, Lei & Du, Shichang & Pan, Ershun & Xi, Lifeng, 2018. "Recent advances in prognostics and health management for advanced manufacturing paradigms," Reliability Engineering and System Safety, Elsevier, vol. 178(C), pages 255-268.
    18. Ferreira, Rodrigo J.P. & de Almeida, Adiel Teixeira & Cavalcante, Cristiano A.V., 2009. "A multi-criteria decision model to determine inspection intervals of condition monitoring based on delay time analysis," Reliability Engineering and System Safety, Elsevier, vol. 94(5), pages 905-912.
    19. Xia, Tangbin & Jin, Xiaoning & Xi, Lifeng & Ni, Jun, 2015. "Production-driven opportunistic maintenance for batch production based on MAM–APB scheduling," European Journal of Operational Research, Elsevier, vol. 240(3), pages 781-790.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Alotaibi, Naif M. & Scarf, Philip & Cavalcante, Cristiano A.V. & Lopes, Rodrigo S. & de Oliveira e Silva, André Luiz & Rodrigues, Augusto J.S. & Alyami, Salem A., 2023. "Modified-opportunistic inspection and the case of remote, groundwater well-heads," Reliability Engineering and System Safety, Elsevier, vol. 237(C).
    2. Cavalcante, Cristiano A.V. & Lopes, Rodrigo S. & Scarf, Philip A., 2021. "Inspection and replacement policy with a fixed periodic schedule," Reliability Engineering and System Safety, Elsevier, vol. 208(C).
    3. Sinisterra, Wilfrido Quiñones & Lima, Victor Hugo Resende & Cavalcante, Cristiano Alexandre Virginio & Aribisala, Adetoye Ayokunle, 2023. "A delay-time model to integrate the sequence of resumable jobs, inspection policy, and quality for a single-component system," Reliability Engineering and System Safety, Elsevier, vol. 230(C).
    4. Ait-El-Cadi, Abdessamad & Gharbi, Ali & Dhouib, Karem & Artiba, Abdelhakim, 2021. "Integrated production, maintenance and quality control policy for unreliable manufacturing systems under dynamic inspection," International Journal of Production Economics, Elsevier, vol. 236(C).
    5. Azimpoor, Samareh & Taghipour, Sharareh, 2021. "Joint inspection and product quality optimization for a system with delayed failure," Reliability Engineering and System Safety, Elsevier, vol. 215(C).
    6. McMorland, J. & Collu, M. & McMillan, D. & Carroll, J. & Coraddu, A., 2023. "Opportunistic maintenance for offshore wind: A review and proposal of future framework," Renewable and Sustainable Energy Reviews, Elsevier, vol. 184(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Sinisterra, Wilfrido Quiñones & Lima, Victor Hugo Resende & Cavalcante, Cristiano Alexandre Virginio & Aribisala, Adetoye Ayokunle, 2023. "A delay-time model to integrate the sequence of resumable jobs, inspection policy, and quality for a single-component system," Reliability Engineering and System Safety, Elsevier, vol. 230(C).
    2. Akcay, Alp, 2022. "An alert-assisted inspection policy for a production process with imperfect condition signals," European Journal of Operational Research, Elsevier, vol. 298(2), pages 510-525.
    3. Zhang, Fengxia & Shen, Jingyuan & Liao, Haitao & Ma, Yizhong, 2021. "Optimal preventive maintenance policy for a system subject to two-phase imperfect inspections," Reliability Engineering and System Safety, Elsevier, vol. 205(C).
    4. de Jonge, Bram & Scarf, Philip A., 2020. "A review on maintenance optimization," European Journal of Operational Research, Elsevier, vol. 285(3), pages 805-824.
    5. Santos, Augusto César de Jesus & Cavalcante, Cristiano Alexandre Virgínio, 2022. "A study on the economic and environmental viability of second-hand items in maintenance policies," Reliability Engineering and System Safety, Elsevier, vol. 217(C).
    6. Truong-Ba, Huy & Cholette, Michael E. & Borghesani, Pietro & Ma, Lin & Kent, Geoff, 2021. "Condition-based inspection policies for boiler heat exchangers," European Journal of Operational Research, Elsevier, vol. 291(1), pages 232-243.
    7. Wang, Jiantai & Longyan, Tan & Ma, Xiaobing & Gao, Kaiye & Jia, Heping & Yang, Li, 2023. "Prognosis-driven reliability analysis and replacement policy optimization for two-phase continuous degradation," Reliability Engineering and System Safety, Elsevier, vol. 230(C).
    8. Cavalcante, Cristiano A.V. & Lopes, Rodrigo S. & Scarf, Philip A., 2021. "Inspection and replacement policy with a fixed periodic schedule," Reliability Engineering and System Safety, Elsevier, vol. 208(C).
    9. Zhang, Fengxia & Shen, Jingyuan & Ma, Yizhong, 2020. "Optimal maintenance policy considering imperfect repairs and non-constant probabilities of inspection errors," Reliability Engineering and System Safety, Elsevier, vol. 193(C).
    10. Azimpoor, Samareh & Taghipour, Sharareh, 2021. "Joint inspection and product quality optimization for a system with delayed failure," Reliability Engineering and System Safety, Elsevier, vol. 215(C).
    11. Scarf, P.A. & Cavalcante, C.A.V. & Lopes, R.S., 2019. "Delay-time modelling of a critical system subject to random inspections," European Journal of Operational Research, Elsevier, vol. 278(3), pages 772-782.
    12. Xiangxin An & Guojin Si & Tangbin Xia & Qinming Liu & Yaping Li & Rui Miao, 2022. "Operation and Maintenance Optimization for Manufacturing Systems with Energy Management," Energies, MDPI, vol. 15(19), pages 1-19, October.
    13. Azimpoor, Samareh & Taghipour, Sharareh & Farmanesh, Babak & Sharifi, Mani, 2022. "Joint Planning of Production and Inspection of Parallel Machines with Two-phase of Failure," Reliability Engineering and System Safety, Elsevier, vol. 217(C).
    14. Wang, Jiantai & Ma, Xiaobing & Yang, Li & Qiu, Qingan & Shang, Lijun & Wang, Jingjing, 2024. "A hybrid inspection-replacement policy for multi-stage degradation considering imperfect inspection with variable probabilities," Reliability Engineering and System Safety, Elsevier, vol. 241(C).
    15. Xiao, Lei & Zhang, Xinghui & Tang, Junxuan & Zhou, Yaqin, 2020. "Joint optimization of opportunistic maintenance and production scheduling considering batch production mode and varying operational conditions," Reliability Engineering and System Safety, Elsevier, vol. 202(C).
    16. Jiang, Junwei & An, Youjun & Dong, Yuanfa & Hu, Jiawen & Li, Yinghe & Zhao, Ziye, 2023. "Integrated optimization of non-permutation flow shop scheduling and maintenance planning with variable processing speed," Reliability Engineering and System Safety, Elsevier, vol. 234(C).
    17. Yang, Li & Ye, Zhi-sheng & Lee, Chi-Guhn & Yang, Su-fen & Peng, Rui, 2019. "A two-phase preventive maintenance policy considering imperfect repair and postponed replacement," European Journal of Operational Research, Elsevier, vol. 274(3), pages 966-977.
    18. Gao, Kaiye & Peng, Rui & Qu, Li & Wu, Shaomin, 2020. "Jointly optimizing lot sizing and maintenance policy for a production system with two failure modes," Reliability Engineering and System Safety, Elsevier, vol. 202(C).
    19. Alberti, A.R. & Neto, W.A. Ferreira & Cavalcante, C.A.V. & Santos, A.C.J., 2022. "Modelling a flexible two-phase inspection-maintenance policy for safety-critical systems considering revised and non-revised inspections," Reliability Engineering and System Safety, Elsevier, vol. 221(C).
    20. Alotaibi, Naif M. & Scarf, Philip & Cavalcante, Cristiano A.V. & Lopes, Rodrigo S. & de Oliveira e Silva, André Luiz & Rodrigues, Augusto J.S. & Alyami, Salem A., 2023. "Modified-opportunistic inspection and the case of remote, groundwater well-heads," Reliability Engineering and System Safety, Elsevier, vol. 237(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:proeco:v:227:y:2020:i:c:s0925527320300621. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/locate/ijpe .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.