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Research on horizontal system model for food factories: A case study of process cheese manufacturer

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  • Matsumoto, Takao
  • Chen, Yijun
  • Nakatsuka, Akihiro
  • Wang, Qunzhi

Abstract

The diary food factories in Japan are facing serious challenges of severe labor shortage and the increased diversity of demand. Food manufacturing companies are forced to improve factories to be more productive and flexible to deal with the expanding market scale in the future and also the product diversity. To improve the productivity and the flexibility, automation technologies have been implemented in manufacturing system with the popularization of Industrial 4.0 and Smart Factory. Based on the actual system construction practice of a dairy factory which is as a case study, this paper proposes a five-level horizontal model with automation technologies, aiming to realize high efficiency, rapid integration and relocation of the manufacturing system. This paper introduces the composition, the specifications and the functions of the horizontal model, and evaluates the function of each level. Finally, through the case study and numerical comparison on cost and labor hours, we verify the superiority of the proposed horizontal hierarchical system model for food factories.

Suggested Citation

  • Matsumoto, Takao & Chen, Yijun & Nakatsuka, Akihiro & Wang, Qunzhi, 2020. "Research on horizontal system model for food factories: A case study of process cheese manufacturer," International Journal of Production Economics, Elsevier, vol. 226(C).
    • Handle: RePEc:eee:proeco:v:226:y:2020:i:c:s0925527320300049
    DOI: 10.1016/j.ijpe.2020.107616
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    References listed on IDEAS

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    1. Hui Yang & Soundar Kumara & Satish T.S. Bukkapatnam & Fugee Tsung, 2019. "The internet of things for smart manufacturing: A review," IISE Transactions, Taylor & Francis Journals, vol. 51(11), pages 1190-1216, November.
    2. Andrew Kusiak, 2018. "Smart manufacturing," International Journal of Production Research, Taylor & Francis Journals, vol. 56(1-2), pages 508-517, January.
    3. Alfred Theorin & Kristofer Bengtsson & Julien Provost & Michael Lieder & Charlotta Johnsson & Thomas Lundholm & Bengt Lennartson, 2017. "An event-driven manufacturing information system architecture for Industry 4.0," International Journal of Production Research, Taylor & Francis Journals, vol. 55(5), pages 1297-1311, March.
    4. SooCheol Yoon & Jumyung Um & Suk-Hwan Suh & Ian Stroud & Joo-Sung Yoon, 2019. "Smart Factory Information Service Bus (SIBUS) for manufacturing application: requirement, architecture and implementation," Journal of Intelligent Manufacturing, Springer, vol. 30(1), pages 363-382, January.
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