IDEAS home Printed from https://ideas.repec.org/a/eee/proeco/v193y2017icp365-380.html
   My bibliography  Save this article

A condition-based maintenance model for a single component in a system with scheduled and unscheduled downs

Author

Listed:
  • Zhu, Qiushi
  • Peng, Hao
  • Timmermans, Bas
  • van Houtum, Geert-Jan

Abstract

We introduce a maintenance model for a single component that is part of a complex engineering system and has a monotic, stochastic degradation process. For this component, a warning limit is given and we use a condition-based maintenance (CBM) policy. The other components in the system are assumed to follow failure-based and periodic maintenance policies and their maintenance actions lead to unscheduled and scheduled downs of the system. These downs constitute opportunities for the single CBM component. If the degradation is at or above a control limit at an unscheduled or scheduled down, the component is replaced preventively and one saves on downtime and setup costs. We derive an efficient and accurate approximate evaluation procedure. Further, we show that this approximate evaluation leads to a close-to-optimal control limit policy when used within the optimization procedure and we show the potential savings when both unscheduled and scheduled downs are used as opportunities for the CBM component. Finally, we demonstrate that our model can be well used as a building block to solve multi-component CBM problems with many components.

Suggested Citation

  • Zhu, Qiushi & Peng, Hao & Timmermans, Bas & van Houtum, Geert-Jan, 2017. "A condition-based maintenance model for a single component in a system with scheduled and unscheduled downs," International Journal of Production Economics, Elsevier, vol. 193(C), pages 365-380.
    • Handle: RePEc:eee:proeco:v:193:y:2017:i:c:p:365-380
    DOI: 10.1016/j.ijpe.2017.07.014
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0925527317302311
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.ijpe.2017.07.014?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Tian, Zhigang & Jin, Tongdan & Wu, Bairong & Ding, Fangfang, 2011. "Condition based maintenance optimization for wind power generation systems under continuous monitoring," Renewable Energy, Elsevier, vol. 36(5), pages 1502-1509.
    2. Wang, Wenbin & Hussin, B. & Jefferis, Tim, 2012. "A case study of condition based maintenance modelling based upon the oil analysis data of marine diesel engines using stochastic filtering," International Journal of Production Economics, Elsevier, vol. 136(1), pages 84-92.
    3. V. Makis & X. Jiang, 2003. "Optimal Replacement Under Partial Observations," Mathematics of Operations Research, INFORMS, vol. 28(2), pages 382-394, May.
    4. Alsyouf, Imad, 2009. "Maintenance practices in Swedish industries: Survey results," International Journal of Production Economics, Elsevier, vol. 121(1), pages 212-223, September.
    5. Wang, Hongzhou, 2002. "A survey of maintenance policies of deteriorating systems," European Journal of Operational Research, Elsevier, vol. 139(3), pages 469-489, June.
    6. Jeffrey Kharoufeh & Christopher Solo & M. Ulukus, 2010. "Semi-Markov models for degradation-based reliability," IISE Transactions, Taylor & Francis Journals, vol. 42(8), pages 599-612.
    7. P J Vlok & J L Coetzee & D Banjevic & A K S Jardine & V Makis, 2002. "Optimal component replacement decisions using vibration monitoring and the proportional-hazards model," Journal of the Operational Research Society, Palgrave Macmillan;The OR Society, vol. 53(2), pages 193-202, February.
    8. van Noortwijk, J.M., 2009. "A survey of the application of gamma processes in maintenance," Reliability Engineering and System Safety, Elsevier, vol. 94(1), pages 2-21.
    9. Wildeman, R. E. & Dekker, R. & Smit, A. C. J. M., 1997. "A dynamic policy for grouping maintenance activities," European Journal of Operational Research, Elsevier, vol. 99(3), pages 530-551, June.
    10. Wijnmalen, Diederik J. D. & Hontelez, Jan A. M., 1997. "Coordinated condition-based repair strategies for components of a multi-component maintenance system with discounts," European Journal of Operational Research, Elsevier, vol. 98(1), pages 52-63, April.
    11. de Jonge, Bram & Klingenberg, Warse & Teunter, Ruud & Tinga, Tiedo, 2016. "Reducing costs by clustering maintenance activities for multiple critical units," Reliability Engineering and System Safety, Elsevier, vol. 145(C), pages 93-103.
    12. Alaa H. Elwany & Nagi Z. Gebraeel & Lisa M. Maillart, 2011. "Structured Replacement Policies for Components with Complex Degradation Processes and Dedicated Sensors," Operations Research, INFORMS, vol. 59(3), pages 684-695, June.
    13. Bouvard, K. & Artus, S. & Bérenguer, C. & Cocquempot, V., 2011. "Condition-based dynamic maintenance operations planning & grouping. Application to commercial heavy vehicles," Reliability Engineering and System Safety, Elsevier, vol. 96(6), pages 601-610.
    14. Tian, Zhigang & Liao, Haitao, 2011. "Condition based maintenance optimization for multi-component systems using proportional hazards model," Reliability Engineering and System Safety, Elsevier, vol. 96(5), pages 581-589.
    15. Dieulle, L. & Berenguer, C. & Grall, A. & Roussignol, M., 2003. "Sequential condition-based maintenance scheduling for a deteriorating system," European Journal of Operational Research, Elsevier, vol. 150(2), pages 451-461, October.
    16. Liao, Haitao & Elsayed, Elsayed A. & Chan, Ling-Yau, 2006. "Maintenance of continuously monitored degrading systems," European Journal of Operational Research, Elsevier, vol. 175(2), pages 821-835, December.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Zhou, Xiaojun & Ning, Xiaohan, 2021. "Maintenance gravity window based opportunistic maintenance scheduling for multi-unit serial systems with stochastic production waits," Reliability Engineering and System Safety, Elsevier, vol. 215(C).
    2. Vincent F. Yu & Thi Huynh Anh Le & Tai-Sheng Su & Shih-Wei Lin, 2021. "Optimal Maintenance Policy for Offshore Wind Systems," Energies, MDPI, vol. 14(19), pages 1-19, September.
    3. Castro, Inma T. & Basten, Rob J.I. & van Houtum, Geert-Jan, 2020. "Maintenance cost evaluation for heterogeneous complex systems under continuous monitoring," Reliability Engineering and System Safety, Elsevier, vol. 200(C).
    4. van Staden, Heletjé E. & Deprez, Laurens & Boute, Robert N., 2022. "A dynamic “predict, then optimize” preventive maintenance approach using operational intervention data," European Journal of Operational Research, Elsevier, vol. 302(3), pages 1079-1096.
    5. Wakiru, James M. & Pintelon, Liliane & Muchiri, Peter N. & Chemweno, Peter K., 2019. "A simulation-based optimization approach evaluating maintenance and spare parts demand interaction effects," International Journal of Production Economics, Elsevier, vol. 208(C), pages 329-342.
    6. Fecarotti, Claudia & Andrews, John & Pesenti, Raffaele, 2021. "A mathematical programming model to select maintenance strategies in railway networks," Reliability Engineering and System Safety, Elsevier, vol. 216(C).
    7. Poppe, Joeri & Boute, Robert N. & Lambrecht, Marc R., 2018. "A hybrid condition-based maintenance policy for continuously monitored components with two degradation thresholds," European Journal of Operational Research, Elsevier, vol. 268(2), pages 515-532.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. de Jonge, Bram & Scarf, Philip A., 2020. "A review on maintenance optimization," European Journal of Operational Research, Elsevier, vol. 285(3), pages 805-824.
    2. Alaswad, Suzan & Xiang, Yisha, 2017. "A review on condition-based maintenance optimization models for stochastically deteriorating system," Reliability Engineering and System Safety, Elsevier, vol. 157(C), pages 54-63.
    3. Peng, Hao & van Houtum, Geert-Jan, 2016. "Joint optimization of condition-based maintenance and production lot-sizing," European Journal of Operational Research, Elsevier, vol. 253(1), pages 94-107.
    4. Olde Keizer, Minou C.A. & Flapper, Simme Douwe P. & Teunter, Ruud H., 2017. "Condition-based maintenance policies for systems with multiple dependent components: A review," European Journal of Operational Research, Elsevier, vol. 261(2), pages 405-420.
    5. Liu, Bin & Pandey, Mahesh D. & Wang, Xiaolin & Zhao, Xiujie, 2021. "A finite-horizon condition-based maintenance policy for a two-unit system with dependent degradation processes," European Journal of Operational Research, Elsevier, vol. 295(2), pages 705-717.
    6. de Jonge, Bram & Teunter, Ruud & Tinga, Tiedo, 2017. "The influence of practical factors on the benefits of condition-based maintenance over time-based maintenance," Reliability Engineering and System Safety, Elsevier, vol. 158(C), pages 21-30.
    7. Nguyen, Kim-Anh & Do, Phuc & Grall, Antoine, 2015. "Multi-level predictive maintenance for multi-component systems," Reliability Engineering and System Safety, Elsevier, vol. 144(C), pages 83-94.
    8. Chen, Nan & Ye, Zhi-Sheng & Xiang, Yisha & Zhang, Linmiao, 2015. "Condition-based maintenance using the inverse Gaussian degradation model," European Journal of Operational Research, Elsevier, vol. 243(1), pages 190-199.
    9. Si, Xiao-Sheng & Wang, Wenbin & Hu, Chang-Hua & Zhou, Dong-Hua, 2011. "Remaining useful life estimation - A review on the statistical data driven approaches," European Journal of Operational Research, Elsevier, vol. 213(1), pages 1-14, August.
    10. Jingyi Zhao & Chunhai Gao & Tao Tang, 2022. "A Review of Sustainable Maintenance Strategies for Single Component and Multicomponent Equipment," Sustainability, MDPI, vol. 14(5), pages 1-22, March.
    11. Lu, Biao & Zhou, Xiaojun, 2017. "Opportunistic preventive maintenance scheduling for serial-parallel multistage manufacturing systems with multiple streams of deterioration," Reliability Engineering and System Safety, Elsevier, vol. 168(C), pages 116-127.
    12. Tian, Zhigang & Liao, Haitao, 2011. "Condition based maintenance optimization for multi-component systems using proportional hazards model," Reliability Engineering and System Safety, Elsevier, vol. 96(5), pages 581-589.
    13. Nguyen, Kim-Anh & Do, Phuc & Grall, Antoine, 2017. "Joint predictive maintenance and inventory strategy for multi-component systems using Birnbaum’s structural importance," Reliability Engineering and System Safety, Elsevier, vol. 168(C), pages 249-261.
    14. Olde Keizer, Minou & Teunter, Ruud, 2014. "Opportunistic condition-based maintenance and aperiodic inspections for a two-unit series system," Research Report 14033-OPERA, University of Groningen, Research Institute SOM (Systems, Organisations and Management).
    15. Olde Keizer, Minou C.A. & Teunter, Ruud H. & Veldman, Jasper, 2017. "Joint condition-based maintenance and inventory optimization for systems with multiple components," European Journal of Operational Research, Elsevier, vol. 257(1), pages 209-222.
    16. Jiawen Hu & Zuhua Jiang & Haitao Liao, 2017. "Preventive maintenance of a batch production system under time-varying operational condition," International Journal of Production Research, Taylor & Francis Journals, vol. 55(19), pages 5681-5705, October.
    17. Wu, Tianyi & Yang, Li & Ma, Xiaobing & Zhang, Zihan & Zhao, Yu, 2020. "Dynamic maintenance strategy with iteratively updated group information," Reliability Engineering and System Safety, Elsevier, vol. 197(C).
    18. Zhang, Xiaohong & Zeng, Jianchao, 2017. "Joint optimization of condition-based opportunistic maintenance and spare parts provisioning policy in multiunit systems," European Journal of Operational Research, Elsevier, vol. 262(2), pages 479-498.
    19. Zheng, Rui & Chen, Bingkun & Gu, Liudong, 2020. "Condition-based maintenance with dynamic thresholds for a system using the proportional hazards model," Reliability Engineering and System Safety, Elsevier, vol. 204(C).
    20. Ponchet, Amélie & Fouladirad, Mitra & Grall, Antoine, 2010. "Assessment of a maintenance model for a multi-deteriorating mode system," Reliability Engineering and System Safety, Elsevier, vol. 95(11), pages 1244-1254.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:proeco:v:193:y:2017:i:c:p:365-380. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/locate/ijpe .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.