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Comparative study of 3- and 5-axis CNC centers for free-form machining of difficult-to-cut material

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  • Zębala, Wojciech
  • Plaza, Malgorzata

Abstract

This paper examines the cost effectiveness of 3- versus 5-axis machines for the machining of a turbine blade made of alloy steel EN 34CrNiMo6. The acceptable surface finish cannot be achieved when a free surface is machined on a 3-axis CNC center due to the variation of the tool׳s position in relation to the part׳s surface. A feed-rate adjustment algorithm is proposed in this paper as a way to compensate for that limitation. To that end, the following two research questions are addressed: (1) if the algorithm is used, can the required surface finish be achieved on a 3-axis CNC center, and (2) which of two alternatives: a 3-axis (assuming the algorithm is executed) or 5-axis CNC center (without the algorithm) will be more cost effective?

Suggested Citation

  • Zębala, Wojciech & Plaza, Malgorzata, 2014. "Comparative study of 3- and 5-axis CNC centers for free-form machining of difficult-to-cut material," International Journal of Production Economics, Elsevier, vol. 158(C), pages 345-358.
    • Handle: RePEc:eee:proeco:v:158:y:2014:i:c:p:345-358
    DOI: 10.1016/j.ijpe.2014.08.006
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    References listed on IDEAS

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    Cited by:

    1. Plaza, Malgorzata, 2016. "Balancing the costs of human resources on an ERP project," Omega, Elsevier, vol. 59(PB), pages 171-183.

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    Keywords

    Free-form machining; Cost modeling;

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