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Optimization of preventive maintenance schedule and production lot size

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  • Suliman, Saad M.A.
  • Jawad, Sayed Husain

Abstract

In this research, a developed mathematical model is proposed to optimize the preventive maintenance age and lot size for a single-unit production system producing a single item. The system is assumed to start in an in-control state producing items of acceptable quality and then after a period of production time the system may shift to an out-of-control state producing non-conforming items. The time for the system to shift is a random variable that is assumed to follow a general probability distribution. It is assumed that failure may occur at any time after the system shift to the out-of-control state. The system failure time is also assumed to follow a general probability distribution. The proposed model considers average total values of the maintenance, inventory holding, non-conforming items, and shortage costs. The results found indicated that the introduction of failure possibility decreased the production lot size for a specific preventive maintenance age. Sensitivity analysis is carried out to assess the effect of four cost parameters on model performance. Furthermore, the model is extended to consider the effects of: combining inspection with preventive maintenance; and introducing non-negligible preventive maintenance duration.

Suggested Citation

  • Suliman, Saad M.A. & Jawad, Sayed Husain, 2012. "Optimization of preventive maintenance schedule and production lot size," International Journal of Production Economics, Elsevier, vol. 137(1), pages 19-28.
    • Handle: RePEc:eee:proeco:v:137:y:2012:i:1:p:19-28
    DOI: 10.1016/j.ijpe.2012.01.006
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    References listed on IDEAS

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    Cited by:

    1. Jafari, L. & Makis, V., 2015. "Joint optimal lot sizing and preventive maintenance policy for a production facility subject to condition monitoring," International Journal of Production Economics, Elsevier, vol. 169(C), pages 156-168.
    2. A. Azadeh & M. Sheikhalishahi & S. Mortazavi & E. Ahmadi Jooghi, 2017. "Joint quality control and preventive maintenance strategy: a unique taguchi approach," International Journal of System Assurance Engineering and Management, Springer;The Society for Reliability, Engineering Quality and Operations Management (SREQOM),India, and Division of Operation and Maintenance, Lulea University of Technology, Sweden, vol. 8(1), pages 123-134, March.
    3. de Jonge, Bram & Scarf, Philip A., 2020. "A review on maintenance optimization," European Journal of Operational Research, Elsevier, vol. 285(3), pages 805-824.

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