IDEAS home Printed from https://ideas.repec.org/a/eee/jomega/v90y2020ics0305048317312239.html
   My bibliography  Save this article

The two-level lot-sizing problem with outbound shipment

Author

Listed:
  • Hwang, Hark-Chin
  • Kang, Jangha

Abstract

We consider the two-level lot-sizing problem for the integrated replenishment and dispatch plan of a third-party logistics company and distribution center. Each outbound shipment for a dispatch involves cargos that incur a stepwise transportation cost. To increase the effect of shipment consolidation, the distribution center allows backlogging. This problem has the characteristics of capacitated and uncapacitated lot-sizing. A forward dynamic program is applied to exploit the beneficial characteristic of the uncapacitated problem. The forward dynamic program is implemented using Zangwill partitions to decrease the number of computational parameters with legitimacy checks to guarantee optimality. Employing these techniques, we provide an O(T4) algorithm, which serves as an improvement on the O(T6) algorithm of previous research. Moreover, computational results from actual implementations show that our algorithm is significantly faster than that of prior research.

Suggested Citation

  • Hwang, Hark-Chin & Kang, Jangha, 2020. "The two-level lot-sizing problem with outbound shipment," Omega, Elsevier, vol. 90(C).
  • Handle: RePEc:eee:jomega:v:90:y:2020:i:c:s0305048317312239
    DOI: 10.1016/j.omega.2018.11.006
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0305048317312239
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.omega.2018.11.006?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Hark-Chin Hwang & Hyun-Soo Ahn & Philip Kaminsky, 2016. "Algorithms for the two-stage production-capacitated lot-sizing problem," Journal of Global Optimization, Springer, vol. 65(4), pages 777-799, August.
    2. Hark-Chin Hwang, 2010. "Economic Lot-Sizing for Integrated Production and Transportation," Operations Research, INFORMS, vol. 58(2), pages 428-444, April.
    3. Willard I. Zangwill, 1969. "A Backlogging Model and a Multi-Echelon Model of a Dynamic Economic Lot Size Production System--A Network Approach," Management Science, INFORMS, vol. 15(9), pages 506-527, May.
    4. Willard I. Zangwill, 1968. "Minimum Concave Cost Flows in Certain Networks," Management Science, INFORMS, vol. 14(7), pages 429-450, March.
    5. Michael Florian & Morton Klein, 1971. "Deterministic Production Planning with Concave Costs and Capacity Constraints," Management Science, INFORMS, vol. 18(1), pages 12-20, September.
    6. Chung-Yee Lee & Sila Çetinkaya & Wikrom Jaruphongsa, 2003. "A Dynamic Model for Inventory Lot Sizing and Outbound Shipment Scheduling at a Third-Party Warehouse," Operations Research, INFORMS, vol. 51(5), pages 735-747, October.
    7. Oguz Solyali & Meltem Denizel & Haldun Süral, 2016. "Effective network formulations for lot sizing with backlogging in two-level serial supply chains," IISE Transactions, Taylor & Francis Journals, vol. 48(2), pages 146-157, February.
    8. Albert Wagelmans & Stan van Hoesel & Antoon Kolen, 1992. "Economic Lot Sizing: An O(n log n) Algorithm That Runs in Linear Time in the Wagner-Whitin Case," Operations Research, INFORMS, vol. 40(1-supplem), pages 145-156, February.
    9. Steven A. Lippman, 1969. "Optimal Inventory Policy with Multiple Set-Up Costs," Management Science, INFORMS, vol. 16(1), pages 118-138, September.
    10. Chung-Lun Li & Vernon Ning Hsu & Wen-Qiang Xiao, 2004. "Dynamic Lot Sizing with Batch Ordering and Truckload Discounts," Operations Research, INFORMS, vol. 52(4), pages 639-654, August.
    11. Harvey M. Wagner & Thomson M. Whitin, 1958. "Dynamic Version of the Economic Lot Size Model," Management Science, INFORMS, vol. 5(1), pages 89-96, October.
    12. Chia-Shin Chung & Chien-Hua Mike Lin, 1988. "An O(T 2 ) Algorithm for the NI/G/NI/ND Capacitated Lot Size Problem," Management Science, INFORMS, vol. 34(3), pages 420-426, March.
    13. Hwang, Hark-Chin & Kang, Jangha, 2016. "Two-phase algorithm for the lot-sizing problem with backlogging for stepwise transportation cost without speculative motives," Omega, Elsevier, vol. 59(PB), pages 238-250.
    14. Mathieu Van Vyve, 2007. "Algorithms for Single-Item Lot-Sizing Problems with Constant Batch Size," Mathematics of Operations Research, INFORMS, vol. 32(3), pages 594-613, August.
    15. Awi Federgruen & Michal Tzur, 1991. "A Simple Forward Algorithm to Solve General Dynamic Lot Sizing Models with n Periods in 0(n log n) or 0(n) Time," Management Science, INFORMS, vol. 37(8), pages 909-925, August.
    16. Alok Aggarwal & James K. Park, 1993. "Improved Algorithms for Economic Lot Size Problems," Operations Research, INFORMS, vol. 41(3), pages 549-571, June.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Jing, Fuying & Chao, Xiangrui, 2022. "Forecast horizons for a two-echelon dynamic lot-sizing problem," Omega, Elsevier, vol. 110(C).
    2. Jing, Fuying & Chao, Xiangrui, 2021. "A dynamic lot size model with perishable inventory and stockout," Omega, Elsevier, vol. 103(C).
    3. Hwang, Hark-Chin & Kang, Jangha, 2021. "An improved algorithm for the lot-sizing problem with outbound shipment," Omega, Elsevier, vol. 100(C).
    4. Liu, Jia-Cai & Sheu, Jiuh-Biing & Li, Deng-Feng & Dai, Yong-Wu, 2021. "Collaborative profit allocation schemes for logistics enterprise coalitions with incomplete information," Omega, Elsevier, vol. 101(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Hwang, Hark-Chin & Kang, Jangha, 2021. "An improved algorithm for the lot-sizing problem with outbound shipment," Omega, Elsevier, vol. 100(C).
    2. Hwang, Hark-Chin & Kang, Jangha, 2016. "Two-phase algorithm for the lot-sizing problem with backlogging for stepwise transportation cost without speculative motives," Omega, Elsevier, vol. 59(PB), pages 238-250.
    3. Chung-Lun Li & Qingying Li, 2016. "Polynomial-Time Solvability of Dynamic Lot Size Problems," Asia-Pacific Journal of Operational Research (APJOR), World Scientific Publishing Co. Pte. Ltd., vol. 33(03), pages 1-20, June.
    4. Ming Zhao & Minjiao Zhang, 2020. "Multiechelon Lot Sizing: New Complexities and Inequalities," Operations Research, INFORMS, vol. 68(2), pages 534-551, March.
    5. Stan van Hoesel & H. Edwin Romeijn & Dolores Romero Morales & Albert P. M. Wagelmans, 2005. "Integrated Lot Sizing in Serial Supply Chains with Production Capacities," Management Science, INFORMS, vol. 51(11), pages 1706-1719, November.
    6. Hark-Chin Hwang & Hyun-Soo Ahn & Philip Kaminsky, 2013. "Basis Paths and a Polynomial Algorithm for the Multistage Production-Capacitated Lot-Sizing Problem," Operations Research, INFORMS, vol. 61(2), pages 469-482, April.
    7. Hark-Chin Hwang, 2010. "Economic Lot-Sizing for Integrated Production and Transportation," Operations Research, INFORMS, vol. 58(2), pages 428-444, April.
    8. Hark-Chin Hwang, 2009. "Inventory Replenishment and Inbound Shipment Scheduling Under a Minimum Replenishment Policy," Transportation Science, INFORMS, vol. 43(2), pages 244-264, May.
    9. Goisque, Guillaume & Rapine, Christophe, 2017. "An efficient algorithm for the 2-level capacitated lot-sizing problem with identical capacities at both levels," European Journal of Operational Research, Elsevier, vol. 261(3), pages 918-928.
    10. Brahimi, Nadjib & Absi, Nabil & Dauzère-Pérès, Stéphane & Nordli, Atle, 2017. "Single-item dynamic lot-sizing problems: An updated survey," European Journal of Operational Research, Elsevier, vol. 263(3), pages 838-863.
    11. Hwang, Hark-Chin & Jaruphongsa, Wikrom, 2008. "Dynamic lot-sizing model for major and minor demands," European Journal of Operational Research, Elsevier, vol. 184(2), pages 711-724, January.
    12. Minjiao Zhang & Simge Küçükyavuz & Hande Yaman, 2012. "A Polyhedral Study of Multiechelon Lot Sizing with Intermediate Demands," Operations Research, INFORMS, vol. 60(4), pages 918-935, August.
    13. Mathieu Van Vyve, 2007. "Algorithms for Single-Item Lot-Sizing Problems with Constant Batch Size," Mathematics of Operations Research, INFORMS, vol. 32(3), pages 594-613, August.
    14. Hark-Chin Hwang & Wilco van den Heuvel & Albert P. M. Wagelmans, 2023. "Multilevel Lot-Sizing with Inventory Bounds," INFORMS Journal on Computing, INFORMS, vol. 35(6), pages 1470-1490, November.
    15. Laurence A. Wolsey, 2002. "Solving Multi-Item Lot-Sizing Problems with an MIP Solver Using Classification and Reformulation," Management Science, INFORMS, vol. 48(12), pages 1587-1602, December.
    16. van Hoesel, C.P.M. & Romeijn, H.E. & Romero Morales, M.D. & Wagelmans, A., 2002. "Polynomial time algorithms for some multi-level lot-sizing problems with production capacities," Research Memorandum 018, Maastricht University, Maastricht Research School of Economics of Technology and Organization (METEOR).
    17. Jean-Philippe Gayon & Guillaume Massonnet & Christophe Rapine & Gautier Stauffer, 2017. "Fast Approximation Algorithms for the One-Warehouse Multi-Retailer Problem Under General Cost Structures and Capacity Constraints," Mathematics of Operations Research, INFORMS, vol. 42(3), pages 854-875, August.
    18. Wolsey, Laurence A., 1995. "Progress with single-item lot-sizing," European Journal of Operational Research, Elsevier, vol. 86(3), pages 395-401, November.
    19. Eksioglu, Sandra Duni, 2009. "A primal-dual algorithm for the economic lot-sizing problem with multi-mode replenishment," European Journal of Operational Research, Elsevier, vol. 197(1), pages 93-101, August.
    20. Jans, Raf & Degraeve, Zeger, 2007. "Meta-heuristics for dynamic lot sizing: A review and comparison of solution approaches," European Journal of Operational Research, Elsevier, vol. 177(3), pages 1855-1875, March.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:jomega:v:90:y:2020:i:c:s0305048317312239. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/wps/find/journaldescription.cws_home/375/description#description .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.