IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v134y2017icp193-205.html
   My bibliography  Save this article

Towards energy efficient styrene distillation scheme: From grassroots design to retrofit

Author

Listed:
  • Cui, Chengtian
  • Li, Xingang
  • Guo, Dongrong
  • Sun, Jinsheng

Abstract

The current state-of-the-art commercial styrene distillation schemes, featured by conventional distillation columns to purify styrene, are introduced with energy, exergy and economic analyses. Amongst all the procedures the separation of ethylbenzene/styrene, the critical close-boiling system, accounts for ∼65% of the total energy requirement. To improve the energetic efficiency, double-effect distillation (DED) and heat pump distillation (HPD) are suggested as competitive improvements on conventional distillation schemes (CDSs), which give birth to advanced distillation schemes (ADSs). In addition, sensitivity analysis is carried out to determine the optimal operational parameters of columns in styrene distillation process. Taking the CDSs as benchmark processes, the ADSs with DED and HPD can lower operating costs by up to 30% and 40%, respectively. The synergistic effect makes retrofit proposals' payback period very attractive, through considerably energy costs reduction and uttermost equipment reuse. In the view of total annualized cost (TAC), the ADSs can cut a corner of ∼35–40% from the CDSs. Specifically, the ADS using HPD slightly outperforms its DED counterpart in TAC comparison. Despite energetic or monetary advantage, the ADSs also show their environmental drawback of higher exergy losses than the CDSs.

Suggested Citation

  • Cui, Chengtian & Li, Xingang & Guo, Dongrong & Sun, Jinsheng, 2017. "Towards energy efficient styrene distillation scheme: From grassroots design to retrofit," Energy, Elsevier, vol. 134(C), pages 193-205.
    • Handle: RePEc:eee:energy:v:134:y:2017:i:c:p:193-205
    DOI: 10.1016/j.energy.2017.06.031
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544217310253
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.energy.2017.06.031?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Kiss, Anton A. & Flores Landaeta, Servando J. & Infante Ferreira, Carlos A., 2012. "Towards energy efficient distillation technologies – Making the right choice," Energy, Elsevier, vol. 47(1), pages 531-542.
    2. Cui, Chengtian & Li, Xingang & Sui, Hong & Sun, Jinsheng, 2017. "Optimization of coal-based methanol distillation scheme using process superstructure method to maximize energy efficiency," Energy, Elsevier, vol. 119(C), pages 110-120.
    3. Jana, Amiya K., 2010. "Heat integrated distillation operation," Applied Energy, Elsevier, vol. 87(5), pages 1477-1494, May.
    4. Sun, Jinsheng & Dai, Leilei & Shi, Ming & Gao, Hong & Cao, Xijia & Liu, Guangxin, 2014. "Further optimization of a parallel double-effect organosilicon distillation scheme through exergy analysis," Energy, Elsevier, vol. 69(C), pages 370-377.
    5. Suphanit, B., 2011. "Optimal heat distribution in the internally heat-integrated distillation column (HIDiC)," Energy, Elsevier, vol. 36(7), pages 4171-4181.
    6. Suphanit, B., 2010. "Design of internally heat-integrated distillation column (HIDiC): Uniform heat transfer area versus uniform heat distribution," Energy, Elsevier, vol. 35(3), pages 1505-1514.
    7. Sun, Jinsheng & Wang, Fan & Ma, Tingting & Gao, Hong & Wu, Peng & Liu, Lili, 2012. "Energy and exergy analysis of a five-column methanol distillation scheme," Energy, Elsevier, vol. 45(1), pages 696-703.
    8. Chua, K.J. & Chou, S.K. & Yang, W.M., 2010. "Advances in heat pump systems: A review," Applied Energy, Elsevier, vol. 87(12), pages 3611-3624, December.
    9. van de Bor, D.M. & Infante Ferreira, C.A. & Kiss, Anton A., 2015. "Low grade waste heat recovery using heat pumps and power cycles," Energy, Elsevier, vol. 89(C), pages 864-873.
    10. Sun, Jinsheng & Wang, Fan & Ma, Tingting & Gao, Hong & Liu, Yanzhen & Cai, Fang, 2012. "Exergy analysis of a parallel double-effect organosilicon monomer distillation scheme," Energy, Elsevier, vol. 47(1), pages 498-504.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Gao, Xiaoxin & Gu, Qiang & Ma, Jiangquan & Zeng, Yifan, 2018. "MVR heat pump distillation coupled with ORC process for separating a benzene-toluene mixture," Energy, Elsevier, vol. 143(C), pages 658-665.
    2. Liu, Siyao & Cui, Chengtian & He, Jie & Sun, Jinsheng, 2018. "Feasibility assessment of a novel refrigeration FCC gas plant driven by self waste heat," Energy, Elsevier, vol. 145(C), pages 356-366.
    3. Cui, Chengtian & Long, Nguyen Van Duc & Sun, Jinsheng & Lee, Moonyong, 2020. "Electrical-driven self-heat recuperative pressure-swing azeotropic distillation to minimize process cost and CO2 emission: Process electrification and simultaneous optimization," Energy, Elsevier, vol. 195(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Liu, Siyao & Cui, Chengtian & He, Jie & Sun, Jinsheng, 2018. "Feasibility assessment of a novel refrigeration FCC gas plant driven by self waste heat," Energy, Elsevier, vol. 145(C), pages 356-366.
    2. Modla, G. & Lang, P., 2013. "Heat pump systems with mechanical compression for batch distillation," Energy, Elsevier, vol. 62(C), pages 403-417.
    3. Shahandeh, H. & Ivakpour, J. & Kasiri, N., 2014. "Internal and external HIDiCs (heat-integrated distillation columns) optimization by genetic algorithm," Energy, Elsevier, vol. 64(C), pages 875-886.
    4. Shahandeh, Hossein & Ivakpour, Javad & Kasiri, Norollah, 2014. "Feasibility study of heat-integrated distillation columns using rigorous optimization," Energy, Elsevier, vol. 74(C), pages 662-674.
    5. Shahandeh, Hossein & Jafari, Mina & Kasiri, Norollah & Ivakpour, Javad, 2015. "Economic optimization of heat pump-assisted distillation columns in methanol-water separation," Energy, Elsevier, vol. 80(C), pages 496-508.
    6. Areej Javed & Afaq Hassan & Muhammad Babar & Umair Azhar & Asim Riaz & Rana Mujahid & Tausif Ahmad & Muhammad Mubashir & Hooi Ren Lim & Pau Loke Show & Kuan Shiong Khoo, 2022. "A Comparison of the Exergy Efficiencies of Various Heat-Integrated Distillation Columns," Energies, MDPI, vol. 15(18), pages 1-15, September.
    7. Khalili-Garakani, Amirhossein & Ivakpour, Javad & Kasiri, Norollah, 2016. "Evolutionary synthesis of optimum light ends recovery unit with exergy analysis application," Applied Energy, Elsevier, vol. 168(C), pages 507-522.
    8. Sun, Jinsheng & Dai, Leilei & Shi, Ming & Gao, Hong & Cao, Xijia & Liu, Guangxin, 2014. "Further optimization of a parallel double-effect organosilicon distillation scheme through exergy analysis," Energy, Elsevier, vol. 69(C), pages 370-377.
    9. Aubaid Ullah & Nur Awanis Hashim & Mohamad Fairus Rabuni & Mohd Usman Mohd Junaidi, 2023. "A Review on Methanol as a Clean Energy Carrier: Roles of Zeolite in Improving Production Efficiency," Energies, MDPI, vol. 16(3), pages 1-35, February.
    10. Yang, Minbo & Feng, Xiao & Liu, Guilian, 2016. "Heat integration of heat pump assisted distillation into the overall process," Applied Energy, Elsevier, vol. 162(C), pages 1-10.
    11. Khalili, N. & Kasiri, N. & Ivakpour, J. & Khalili-Garakani, A. & Khanof, M.H., 2020. "Optimal configuration of ternary distillation columns using heat integration with external heat exchangers," Energy, Elsevier, vol. 191(C).
    12. Modla, G., 2013. "Energy saving methods for the separation of a minimum boiling point azeotrope using an intermediate entrainer," Energy, Elsevier, vol. 50(C), pages 103-109.
    13. You, Xinqiang & Rodriguez-Donis, Ivonne & Gerbaud, Vincent, 2016. "Reducing process cost and CO2 emissions for extractive distillation by double-effect heat integration and mechanical heat pump," Applied Energy, Elsevier, vol. 166(C), pages 128-140.
    14. Jana, Amiya K. & Maiti, Debadrita, 2013. "An ideal internally heat integrated batch distillation with a jacketed still with application to a reactive system," Energy, Elsevier, vol. 57(C), pages 527-534.
    15. Waheed, M.A. & Oni, A.O. & Adejuyigbe, S.B. & Adewumi, B.A. & Fadare, D.A., 2014. "Performance enhancement of vapor recompression heat pump," Applied Energy, Elsevier, vol. 114(C), pages 69-79.
    16. Kiran, Bandaru & Jana, Amiya K. & Samanta, Amar Nath, 2012. "A novel intensified heat integration in multicomponent distillation," Energy, Elsevier, vol. 41(1), pages 443-453.
    17. Kim, Hyunwoo & Lee, Shinje & Won, Wangyun, 2021. "System-level analyses for the production of 1,6-hexanediol from cellulose," Energy, Elsevier, vol. 214(C).
    18. Jana, Amiya K., 2016. "A new divided-wall heat integrated distillation column (HIDiC) for batch processing: Feasibility and analysis," Applied Energy, Elsevier, vol. 172(C), pages 199-206.
    19. Wu, Jun W. & Hu, Eric J. & Biggs, Mark J., 2012. "Thermodynamic cycles of adsorption desalination system," Applied Energy, Elsevier, vol. 90(1), pages 316-322.
    20. Ma, Qian & Chang, Yuan & Yuan, Bo & Song, Zhaozheng & Xue, Jinjun & Jiang, Qingzhe, 2022. "Utilizing carbon dioxide from refinery flue gas for methanol production: System design and assessment," Energy, Elsevier, vol. 249(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:134:y:2017:i:c:p:193-205. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.