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Exact and heuristic methods for solving the Robotic Assembly Line Balancing Problem

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  • Borba, Leonardo
  • Ritt, Marcus
  • Miralles, Cristóbal

Abstract

In robotic assembly lines, the task times depend on the robots assigned to each station. Robots are considered an unlimited resource and multiple robots of the same type can be assigned to different stations. Thus, the Robotic Assembly Line Balancing Problem (RALBP) consists of assigning a set of tasks and a type of robot to each station, subject to precedence constraints between the tasks. This paper proposes a lower bound, and exact and heuristic algorithms for the RALBP. The lower bound uses chain decomposition to explore the graph dependencies. The exact approaches include a novel linear mixed-integer programming model and a branch-bound-and-remember algorithm with problem-specific dominance rules. The heuristic solution is an iterative beam search with the same rules. To fully explore the different characteristics of the problem, we also propose a new set of instances. The methods and algorithms are extensively tested in computational experiments showing that they are competitive with the current state of the art.

Suggested Citation

  • Borba, Leonardo & Ritt, Marcus & Miralles, Cristóbal, 2018. "Exact and heuristic methods for solving the Robotic Assembly Line Balancing Problem," European Journal of Operational Research, Elsevier, vol. 270(1), pages 146-156.
  • Handle: RePEc:eee:ejores:v:270:y:2018:i:1:p:146-156
    DOI: 10.1016/j.ejor.2018.03.011
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    References listed on IDEAS

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    Cited by:

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    2. Parreño, F. & Alonso, M.T. & Alvarez-Valdes, R., 2020. "Solving a large cutting problem in the glass manufacturing industry," European Journal of Operational Research, Elsevier, vol. 287(1), pages 378-388.
    3. García-Villoria, Alberto & Corominas, Albert & Nadal, Adrià & Pastor, Rafael, 2018. "Solving the accessibility windows assembly line problem level 1 and variant 1 (AWALBP-L1-1) with precedence constraints," European Journal of Operational Research, Elsevier, vol. 271(3), pages 882-895.
    4. Li, Zixiang & Kucukkoc, Ibrahim & Zhang, Zikai, 2020. "Branch, bound and remember algorithm for two-sided assembly line balancing problem," European Journal of Operational Research, Elsevier, vol. 284(3), pages 896-905.
    5. Parames Chutima, 2022. "A comprehensive review of robotic assembly line balancing problem," Journal of Intelligent Manufacturing, Springer, vol. 33(1), pages 1-34, January.
    6. Boysen, Nils & Schulze, Philipp & Scholl, Armin, 2022. "Assembly line balancing: What happened in the last fifteen years?," European Journal of Operational Research, Elsevier, vol. 301(3), pages 797-814.
    7. Xujing Zhang & Yan Chen, 2019. "Carbon Emission Evaluation Based on Multi-Objective Balance of Sewing Assembly Line in Apparel Industry," Energies, MDPI, vol. 12(14), pages 1-19, July.
    8. Zixiang Li & Mukund Nilakantan Janardhanan & S. G. Ponnambalam, 2021. "Cost-oriented robotic assembly line balancing problem with setup times: multi-objective algorithms," Journal of Intelligent Manufacturing, Springer, vol. 32(4), pages 989-1007, April.
    9. Battaïa, Olga & Dolgui, Alexandre, 2022. "Hybridizations in line balancing problems: A comprehensive review on new trends and formulations," International Journal of Production Economics, Elsevier, vol. 250(C).
    10. Pereira, Jordi & Ritt, Marcus, 2023. "Exact and heuristic methods for a workload allocation problem with chain precedence constraints," European Journal of Operational Research, Elsevier, vol. 309(1), pages 387-398.
    11. Koltai, Tamás & Dimény, Imre & Gallina, Viola & Gaal, Alexander & Sepe, Chiara, 2021. "An analysis of task assignment and cycle times when robots are added to human-operated assembly lines, using mathematical programming models," International Journal of Production Economics, Elsevier, vol. 242(C).
    12. Ashish Yadav & Sunil Agrawal, 2022. "Mathematical model for robotic two-sided assembly line balancing problem with zoning constraints," International Journal of System Assurance Engineering and Management, Springer;The Society for Reliability, Engineering Quality and Operations Management (SREQOM),India, and Division of Operation and Maintenance, Lulea University of Technology, Sweden, vol. 13(1), pages 395-408, February.
    13. Eduardo Álvarez-Miranda & Jordi Pereira & Harold Torrez-Meruvia & Mariona Vilà, 2021. "A Hybrid Genetic Algorithm for the Simple Assembly Line Balancing Problem with a Fixed Number of Workstations," Mathematics, MDPI, vol. 9(17), pages 1-19, September.

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