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Modeling and optimal steady-state operating points of an ORC waste heat recovery system for diesel engines

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  • Koppauer, H.
  • Kemmetmüller, W.
  • Kugi, A.

Abstract

Waste heat recovery (WHR) systems based on the Organic Rankine Cycle (ORC) are a promising method to reduce the fuel consumption of heavy-duty diesel engines. This article considers a setup with two parallel evaporators and a hydraulically closed low-pressure part. This gives additional degrees of freedom compared to a pressure balanced low-pressure part and thus allows to increase the recovering efficiency. However, these additional degrees of freedom lead to a higher system complexity, which complicates the calculation of power maximizing steady-state operating points. To determine these power maximizing steady-state operating points, this article develops a model based optimization strategy. For this task, models from the literature are extended and validated by test bench measurements. It is shown that the model has a high accuracy both in steady-state and dynamic operating situations. The optimal steady-state operating points of the considered WHR system are compared with other system topologies, utilizing, e.g., a pressure balanced low-pressure part or a single evaporator. The results of this paper can be utilized as the basis for designing optimal control strategies for the considered WHR system.

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  • Koppauer, H. & Kemmetmüller, W. & Kugi, A., 2017. "Modeling and optimal steady-state operating points of an ORC waste heat recovery system for diesel engines," Applied Energy, Elsevier, vol. 206(C), pages 329-345.
    • Handle: RePEc:eee:appene:v:206:y:2017:i:c:p:329-345
    DOI: 10.1016/j.apenergy.2017.08.151
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    5. Çetin, Gürcan & Özkaraca, Osman & Keçebaş, Ali, 2021. "Development of PID based control strategy in maximum exergy efficiency of a geothermal power plant," Renewable and Sustainable Energy Reviews, Elsevier, vol. 137(C).
    6. Jiménez-Arreola, Manuel & Wieland, Christoph & Romagnoli, Alessandro, 2019. "Direct vs indirect evaporation in Organic Rankine Cycle (ORC) systems: A comparison of the dynamic behavior for waste heat recovery of engine exhaust," Applied Energy, Elsevier, vol. 242(C), pages 439-452.
    7. Huster, Wolfgang R. & Vaupel, Yannic & Mhamdi, Adel & Mitsos, Alexander, 2018. "Validated dynamic model of an organic Rankine cycle (ORC) for waste heat recovery in a diesel truck," Energy, Elsevier, vol. 151(C), pages 647-661.
    8. Vaupel, Yannic & Huster, Wolfgang R. & Mhamdi, Adel & Mitsos, Alexander, 2021. "Optimal operating policies for organic Rankine cycles for waste heat recovery under transient conditions," Energy, Elsevier, vol. 224(C).
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    11. Alshammari, Fuhaid & Pesyridis, Apostolos & Karvountzis-Kontakiotis, Apostolos & Franchetti, Ben & Pesmazoglou, Yagos, 2018. "Experimental study of a small scale organic Rankine cycle waste heat recovery system for a heavy duty diesel engine with focus on the radial inflow turbine expander performance," Applied Energy, Elsevier, vol. 215(C), pages 543-555.
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