IDEAS home Printed from https://ideas.repec.org/p/ems/eureri/6555.html
   My bibliography  Save this paper

Determining Number of Zones in a Pick-and-pack Orderpicking System

Author

Listed:
  • Le-Duc, T.
  • de Koster, M.B.M.

Abstract

In this study we consider a pick-to-pack orderpicking system, in which batches of orders are picked simultaneously from different(work) zones by a group of order pickers. After picking, the orders are transported by a conveyor to the next station for packing. Our aim is to determine the optimal number of zones such that the overall (picking and packing) time to finish a batch is minimized. We solve this problem by optimally assigning items to pick routes in each zone. We illustrate the method with data taken from a distribution center of one of the largest online retailers in the Netherlands.

Suggested Citation

  • Le-Duc, T. & de Koster, M.B.M., 2005. "Determining Number of Zones in a Pick-and-pack Orderpicking System," ERIM Report Series Research in Management ERS-2005-029-LIS, Erasmus Research Institute of Management (ERIM), ERIM is the joint research institute of the Rotterdam School of Management, Erasmus University and the Erasmus School of Economics (ESE) at Erasmus University Rotterdam.
    • Handle: RePEc:ems:eureri:6555
    as

    Download full text from publisher

    File URL: https://repub.eur.nl/pub/6555/ERS%202005%20029%20LIS.pdf
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. ,, 2004. "Problems And Solutions," Econometric Theory, Cambridge University Press, vol. 20(2), pages 427-429, April.
    2. Gibson, David R. & Sharp, Gunter P., 1992. "Order batching procedures," European Journal of Operational Research, Elsevier, vol. 58(1), pages 57-67, April.
    3. ,, 2004. "Problems And Solutions," Econometric Theory, Cambridge University Press, vol. 20(1), pages 223-229, February.
    4. Warren H. Hausman & Leroy B. Schwarz & Stephen C. Graves, 1976. "Optimal Storage Assignment in Automatic Warehousing Systems," Management Science, INFORMS, vol. 22(6), pages 629-638, February.
    5. H. Donald Ratliff & Arnon S. Rosenthal, 1983. "Order-Picking in a Rectangular Warehouse: A Solvable Case of the Traveling Salesman Problem," Operations Research, INFORMS, vol. 31(3), pages 507-521, June.
    6. Jane, Chin-Chia & Laih, Yih-Wenn, 2005. "A clustering algorithm for item assignment in a synchronized zone order picking system," European Journal of Operational Research, Elsevier, vol. 166(2), pages 489-496, October.
    7. Roodbergen, Kees Jan & de Koster, Rene, 2001. "Routing order pickers in a warehouse with a middle aisle," European Journal of Operational Research, Elsevier, vol. 133(1), pages 32-43, August.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. R de Koster & M Yu, 2008. "Minimizing makespan and throughput times at Aalsmeer flower auction," Journal of the Operational Research Society, Palgrave Macmillan;The OR Society, vol. 59(9), pages 1182-1190, September.
    2. Vasiliki Kapou & Stavros T. Ponis & George Plakas & Eleni Aretoulaki, 2022. "An Innovative Layout Design and Storage Assignment Method for Manual Order Picking with Respect to Ergonomic Criteria," Logistics, MDPI, vol. 6(4), pages 1-21, December.
    3. de Koster, M.B.M. & Le-Duc, T. & Roodbergen, K.J., 2006. "Design and Control of Warehouse Order Picking: a literature review," ERIM Report Series Research in Management ERS-2006-005-LIS, Erasmus Research Institute of Management (ERIM), ERIM is the joint research institute of the Rotterdam School of Management, Erasmus University and the Erasmus School of Economics (ESE) at Erasmus University Rotterdam.
    4. Jérémie Gallien & Théophane Weber, 2010. "To Wave or Not to Wave? Order Release Policies for Warehouses with an Automated Sorter," Manufacturing & Service Operations Management, INFORMS, vol. 12(4), pages 642-662, September.
    5. Yu, Mengfei & de Koster, René B.M., 2009. "The impact of order batching and picking area zoning on order picking system performance," European Journal of Operational Research, Elsevier, vol. 198(2), pages 480-490, October.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. de Koster, M.B.M. & Le-Duc, T. & Roodbergen, K.J., 2006. "Design and Control of Warehouse Order Picking: a literature review," ERIM Report Series Research in Management ERS-2006-005-LIS, Erasmus Research Institute of Management (ERIM), ERIM is the joint research institute of the Rotterdam School of Management, Erasmus University and the Erasmus School of Economics (ESE) at Erasmus University Rotterdam.
    2. de Koster, Rene & Le-Duc, Tho & Roodbergen, Kees Jan, 2007. "Design and control of warehouse order picking: A literature review," European Journal of Operational Research, Elsevier, vol. 182(2), pages 481-501, October.
    3. Yu, M. & de Koster, M.B.M., 2007. "Performance Approximation and Design of Pick-and-Pass Order Picking Systems," ERIM Report Series Research in Management ERS-2007-082-LIS, Erasmus Research Institute of Management (ERIM), ERIM is the joint research institute of the Rotterdam School of Management, Erasmus University and the Erasmus School of Economics (ESE) at Erasmus University Rotterdam.
    4. Laura Korbacher & Katrin Heßler & Stefan Irnich, 2023. "The Single Picker Routing Problem with Scattered Storage: Modeling and Evaluation of Routing and Storage Policies," Working Papers 2302, Gutenberg School of Management and Economics, Johannes Gutenberg-Universität Mainz.
    5. Masae, Makusee & Glock, Christoph H. & Vichitkunakorn, Panupong, 2021. "A method for efficiently routing order pickers in the leaf warehouse," International Journal of Production Economics, Elsevier, vol. 234(C).
    6. Gu, Jinxiang & Goetschalckx, Marc & McGinnis, Leon F., 2007. "Research on warehouse operation: A comprehensive review," European Journal of Operational Research, Elsevier, vol. 177(1), pages 1-21, February.
    7. Li, Xiaowei & Hua, Guowei & Huang, Anqiang & Sheu, Jiuh-Biing & Cheng, T.C.E. & Huang, Fengquan, 2020. "Storage assignment policy with awareness of energy consumption in the Kiva mobile fulfilment system," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 144(C).
    8. Valle, Cristiano Arbex & Beasley, John E. & da Cunha, Alexandre Salles, 2017. "Optimally solving the joint order batching and picker routing problem," European Journal of Operational Research, Elsevier, vol. 262(3), pages 817-834.
    9. Briant, Olivier & Cambazard, Hadrien & Cattaruzza, Diego & Catusse, Nicolas & Ladier, Anne-Laure & Ogier, Maxime, 2020. "An efficient and general approach for the joint order batching and picker routing problem," European Journal of Operational Research, Elsevier, vol. 285(2), pages 497-512.
    10. Gerhard Wäscher & André Scholz, 2015. "A Solution Approach for the Joint Order Batching and Picker Routing Problem in a Two-Block Layout," FEMM Working Papers 150004, Otto-von-Guericke University Magdeburg, Faculty of Economics and Management.
    11. Bukchin, Yossi & Khmelnitsky, Eugene & Yakuel, Pini, 2012. "Optimizing a dynamic order-picking process," European Journal of Operational Research, Elsevier, vol. 219(2), pages 335-346.
    12. De Santis, Roberta & Montanari, Roberto & Vignali, Giuseppe & Bottani, Eleonora, 2018. "An adapted ant colony optimization algorithm for the minimization of the travel distance of pickers in manual warehouses," European Journal of Operational Research, Elsevier, vol. 267(1), pages 120-137.
    13. Boysen, Nils & de Koster, René & Füßler, David, 2021. "The forgotten sons: Warehousing systems for brick-and-mortar retail chains," European Journal of Operational Research, Elsevier, vol. 288(2), pages 361-381.
    14. André Scholz & Daniel Schubert & Gerhard Wäscher, 2016. "Order picking with multiple pickers and due dates – Simultaneous solution of order batching, batch assignment and sequencing, and picker routing problems," FEMM Working Papers 160005, Otto-von-Guericke University Magdeburg, Faculty of Economics and Management.
    15. Zapfel, Gunther & Wasner, Michael, 2006. "Warehouse sequencing in the steel supply chain as a generalized job shop model," International Journal of Production Economics, Elsevier, vol. 104(2), pages 482-501, December.
    16. Agnieszka Kurdyś-Kujawska & Agnieszka Sompolska-Rzechuła & Joanna Pawłowska-Tyszko & Michał Soliwoda, 2021. "Crop Insurance, Land Productivity and the Environment: A Way forward to a Better Understanding," Agriculture, MDPI, vol. 11(11), pages 1-17, November.
    17. Cambazard, Hadrien & Catusse, Nicolas, 2018. "Fixed-parameter algorithms for rectilinear Steiner tree and rectilinear traveling salesman problem in the plane," European Journal of Operational Research, Elsevier, vol. 270(2), pages 419-429.
    18. van der Laan, G. & Talman, A.J.J. & Yang, Z.F., 2005. "Computing Integral Solutions of Complementarity Problems," Other publications TiSEM b8e0c74e-2219-4ab0-99a2-0, Tilburg University, School of Economics and Management.
    19. Wenfeng Chi & Yuanyuan Zhao & Wenhui Kuang & Tao Pan & Tu Ba & Jinshen Zhao & Liang Jin & Sisi Wang, 2021. "Impact of Cropland Evolution on Soil Wind Erosion in Inner Mongolia of China," Land, MDPI, vol. 10(6), pages 1-16, June.
    20. Yulin Zhao, 2012. "Positive Solutions for ( k , n − k ) Conjugate Multipoint Boundary Value Problems in Banach Spaces," International Journal of Mathematics and Mathematical Sciences, Hindawi, vol. 2012, pages 1-18, August.

    More about this item

    Keywords

    distribution; logistics; order fulfillment; orderpicking; warehousing; zone picking;
    All these keywords.

    JEL classification:

    • C61 - Mathematical and Quantitative Methods - - Mathematical Methods; Programming Models; Mathematical and Simulation Modeling - - - Optimization Techniques; Programming Models; Dynamic Analysis
    • L81 - Industrial Organization - - Industry Studies: Services - - - Retail and Wholesale Trade; e-Commerce
    • M - Business Administration and Business Economics; Marketing; Accounting; Personnel Economics
    • M11 - Business Administration and Business Economics; Marketing; Accounting; Personnel Economics - - Business Administration - - - Production Management

    Statistics

    Access and download statistics

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:ems:eureri:6555. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: RePub (email available below). General contact details of provider: https://edirc.repec.org/data/erimanl.html .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.