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A machine learning approach for flow shop scheduling problems with alternative resources, sequence-dependent setup times, and blocking

Author

Listed:
  • Frank Benda

    (University of Vienna
    University of Vienna)

  • Roland Braune

    (University of Vienna)

  • Karl F. Doerner

    (University of Vienna
    Research Platform Data Science @ Uni Vienna)

  • Richard F. Hartl

    (University of Vienna)

Abstract

In proposing a machine learning approach for a flow shop scheduling problem with alternative resources, sequence-dependent setup times, and blocking, this paper seeks to generate a tree-based priority rule in terms of a well-performing decision tree (DT) for dispatching jobs. Furthermore, generating a generic DT and RF that yields competitive results for instance scenarios that structurally differ from the training instances was another goal of our research. The proposed DT relies on high quality solutions, obtained using a constraint programming (CP) formulation. Novel aspects include a unified representation of job sequencing and machine assignment decisions, as well as the generation of random forests (RF) to counteract overfitting behaviour. To show the performance of the proposed approaches, different instance scenarios for two objectives (makespan and total tardiness minimisation) were implemented, based on randomised problem data. The background of this approach is a real-world physical system of an industrial partner that represents a typical shop floor for many production processes, such as furniture and window construction. The results of a comparison of the DT and RF approach with two priority dispatching rules, the original CP solutions and tight lower bounds retrieved from a strengthened mixed-integer programming (MIP) formulation show that the proposed machine learning approach performs well in most instance sets for the makespan objective and in all sets for the total tardiness objective.

Suggested Citation

  • Frank Benda & Roland Braune & Karl F. Doerner & Richard F. Hartl, 2019. "A machine learning approach for flow shop scheduling problems with alternative resources, sequence-dependent setup times, and blocking," OR Spectrum: Quantitative Approaches in Management, Springer;Gesellschaft für Operations Research e.V., vol. 41(4), pages 871-893, December.
  • Handle: RePEc:spr:orspec:v:41:y:2019:i:4:d:10.1007_s00291-019-00567-8
    DOI: 10.1007/s00291-019-00567-8
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    References listed on IDEAS

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    7. Ruiz, Ruben & Maroto, Concepcion & Alcaraz, Javier, 2005. "Solving the flowshop scheduling problem with sequence dependent setup times using advanced metaheuristics," European Journal of Operational Research, Elsevier, vol. 165(1), pages 34-54, August.
    8. Mascis, Alessandro & Pacciarelli, Dario, 2002. "Job-shop scheduling with blocking and no-wait constraints," European Journal of Operational Research, Elsevier, vol. 143(3), pages 498-517, December.
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    Cited by:

    1. Stefan Helber & Ton Kok & Heinrich Kuhn & Michael Manitz & Andrea Matta & Raik Stolletz, 2019. "Quantitative approaches in production management," OR Spectrum: Quantitative Approaches in Management, Springer;Gesellschaft für Operations Research e.V., vol. 41(4), pages 867-870, December.
    2. Ivan Derpich & Juan Valencia & Mario Lopez, 2023. "The Set Covering and Other Problems: An Empiric Complexity Analysis Using the Minimum Ellipsoidal Width," Mathematics, MDPI, vol. 11(13), pages 1-22, June.
    3. Braune, Roland & Benda, Frank & Doerner, Karl F. & Hartl, Richard F., 2022. "A genetic programming learning approach to generate dispatching rules for flexible shop scheduling problems," International Journal of Production Economics, Elsevier, vol. 243(C).

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