IDEAS home Printed from https://ideas.repec.org/a/inm/oropre/v50y2002i2p249-259.html
   My bibliography  Save this article

Scheduling Solutions for the Paper Industry

Author

Listed:
  • Pinar Keskinocak

    (School of Industrial and Systems Engineering, Georgia Institute of Technology, Atlanta, Georgia 30332)

  • Frederick Wu

    (IBM T. J. Watson Research Center, P.O. Box 218, Yorktown Heights, New York 10598)

  • Richard Goodwin

    (IBM T. J. Watson Research Center, P.O. Box 218, Yorktown Heights, New York 10598)

  • Sesh Murthy

    (IBM T. J. Watson Research Center, P.O. Box 218, Yorktown Heights, New York 10598)

  • Rama Akkiraju

    (IBM T. J. Watson Research Center, P.O. Box 218, Yorktown Heights, New York 10598)

  • Santhosh Kumaran

    (IBM Supply Chain Optimization Development, 3200 Windy Hill Road, Atlanta, Georgia 30339)

  • Annap Derebail

    (IBM Supply Chain Optimization Development, 3200 Windy Hill Road, Atlanta, Georgia 30339)

Abstract

This paper describes a decision support system for paper production scheduling. This is the first system to provide an integrated solution to paper production scheduling and to consider interactions between different stages of the manufacturing and distribution process. Using a multicriteria optimization approach, the system generates multiple enterprisewide schedules to reveal tradeoffs between the multiple, often competing, objectives. The large portfolio of algorithms used by the system is embedded in an agent-based decision support framework, called Asynchronous Team (A-Team). Successful implementations of the system in several paper mills in North America have resulted in significant savings and improved customer satisfaction.

Suggested Citation

  • Pinar Keskinocak & Frederick Wu & Richard Goodwin & Sesh Murthy & Rama Akkiraju & Santhosh Kumaran & Annap Derebail, 2002. "Scheduling Solutions for the Paper Industry," Operations Research, INFORMS, vol. 50(2), pages 249-259, April.
  • Handle: RePEc:inm:oropre:v:50:y:2002:i:2:p:249-259
    DOI: 10.1287/opre.50.2.249.425
    as

    Download full text from publisher

    File URL: http://dx.doi.org/10.1287/opre.50.2.249.425
    Download Restriction: no

    File URL: https://libkey.io/10.1287/opre.50.2.249.425?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    References listed on IDEAS

    as
    1. Robert W. Haessler, 1980. "Technical Note—A Note on Computational Modifications to the Gilmore-Gomory Cutting Stock Algorithm," Operations Research, INFORMS, vol. 28(4), pages 1001-1005, August.
    2. Goulimis, Constantine, 1990. "Optimal solutions for the cutting stock problem," European Journal of Operational Research, Elsevier, vol. 44(2), pages 197-208, January.
    3. Lee, Young Hoon & Pinedo, Michael, 1997. "Scheduling jobs on parallel machines with sequence-dependent setup times," European Journal of Operational Research, Elsevier, vol. 100(3), pages 464-474, August.
    4. Wascher, Gerhard, 1990. "An LP-based approach to cutting stock problems with multiple objectives," European Journal of Operational Research, Elsevier, vol. 44(2), pages 175-184, January.
    5. Robert W. Haessler, 1988. "Selection and Design of Heuristic Procedures for Solving Roll Trim Problems," Management Science, INFORMS, vol. 34(12), pages 1460-1471, December.
    6. P. C. Gilmore & R. E. Gomory, 1961. "A Linear Programming Approach to the Cutting-Stock Problem," Operations Research, INFORMS, vol. 9(6), pages 849-859, December.
    7. Diegel, Adolf & Montocchio, Edouard & Walters, Edward & van Schalkwyk, Sias & Naidoo, Spurs, 1996. "Setup minimising conditions in the trim loss problem," European Journal of Operational Research, Elsevier, vol. 95(3), pages 631-640, December.
    8. Russell, Randolph M. & Holsenback, J. Edward, 1997. "Evaluation of leading heuristics for the single machine tardiness problem," European Journal of Operational Research, Elsevier, vol. 96(3), pages 538-545, February.
    9. Panwalkar, S. S. & Smith, M. L. & Koulamas, C. P., 1993. "A heuristic for the single machine tardiness problem," European Journal of Operational Research, Elsevier, vol. 70(3), pages 304-310, November.
    10. Stadtler, Hartmut, 1990. "A one-dimensional cutting stock problem in the aluminium industry and its solution," European Journal of Operational Research, Elsevier, vol. 44(2), pages 209-223, January.
    11. Soeiro Ferreira, J. & Antonio Neves, M. & Fonseca e Castro, P., 1990. "A two-phase roll cutting problem," European Journal of Operational Research, Elsevier, vol. 44(2), pages 185-196, January.
    12. P. C. Gilmore & R. E. Gomory, 1963. "A Linear Programming Approach to the Cutting Stock Problem---Part II," Operations Research, INFORMS, vol. 11(6), pages 863-888, December.
    13. Dyckhoff, Harald, 1990. "A typology of cutting and packing problems," European Journal of Operational Research, Elsevier, vol. 44(2), pages 145-159, January.
    14. Sesh Murthy & Rama Akkiraju & Richard Goodwin & Pinar Keskinocak & John Rachlin & Frederick Wu & James Yeh & Robert Fuhrer & Santhosh Kumaran & Alok Aggarwal & Martin Sturzenbecker & Ranga Jayaraman &, 1999. "Cooperative Multiobjective Decision Support for the Paper Industry," Interfaces, INFORMS, vol. 29(5), pages 5-30, October.
    15. Haessler, Robert W. & Sweeney, Paul E., 1991. "Cutting stock problems and solution procedures," European Journal of Operational Research, Elsevier, vol. 54(2), pages 141-150, September.
    16. Christos Koulamas, 1994. "The Total Tardiness Problem: Review and Extensions," Operations Research, INFORMS, vol. 42(6), pages 1025-1041, December.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Amanda O. C. Ayres & Betania S. C. Campello & Washington A. Oliveira & Carla T. L. S. Ghidini, 2021. "A Bi-Integrated Model for coupling lot-sizing and cutting-stock problems," OR Spectrum: Quantitative Approaches in Management, Springer;Gesellschaft für Operations Research e.V., vol. 43(4), pages 1047-1076, December.
    2. Erjavec, J. & Gradisar, M. & Trkman, P., 2012. "Assessment of stock size to minimize cutting stock production costs," International Journal of Production Economics, Elsevier, vol. 135(1), pages 170-176.
    3. Florian Jaehn & Raisa Juopperi, 2019. "A Description of Supply Chain Planning Problems in the Paper Industry with Literature Review," Asia-Pacific Journal of Operational Research (APJOR), World Scientific Publishing Co. Pte. Ltd., vol. 36(01), pages 1-39, February.
    4. Casey Chung & Milind Dawande & Divakar Rajamani & Chelliah Sriskandarajah, 2011. "A Short-Range Scheduling Model for Blockbuster's Order-Processing Operation," Interfaces, INFORMS, vol. 41(5), pages 466-484, October.
    5. Xiaoqiang Cai & Xianyi Wu & Xian Zhou, 2021. "Optimal unrestricted dynamic stochastic scheduling with partial losses of work due to breakdowns," Annals of Operations Research, Springer, vol. 298(1), pages 43-64, March.
    6. Constantine Goulimis & Gaston Simone, 2020. "Reel Stock Analysis for an Integrated Paper Packaging Company," Papers 2011.05858, arXiv.org, revised Nov 2020.
    7. Sanjay L. Ahire & Michael F. Gorman & David Dwiggins & Oleh Mudry, 2007. "Operations Research Helps Reshape Operations Strategy at Standard Register Company," Interfaces, INFORMS, vol. 37(6), pages 553-565, December.
    8. Flisberg, Patrik & Nilsson, Stefan & Rönnqvist, Mikael, 2007. "Optimized on-line process control of bleaching operations with OptCab," Discussion Papers 2007/9, Norwegian School of Economics, Department of Business and Management Science.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Sesh Murthy & Rama Akkiraju & Richard Goodwin & Pinar Keskinocak & John Rachlin & Frederick Wu & James Yeh & Robert Fuhrer & Santhosh Kumaran & Alok Aggarwal & Martin Sturzenbecker & Ranga Jayaraman &, 1999. "Cooperative Multiobjective Decision Support for the Paper Industry," Interfaces, INFORMS, vol. 29(5), pages 5-30, October.
    2. Gradisar, Miro & Resinovic, Gortan & Kljajic, Miroljub, 1999. "A hybrid approach for optimization of one-dimensional cutting," European Journal of Operational Research, Elsevier, vol. 119(3), pages 719-728, December.
    3. Song, X. & Chu, C.B. & Nie, Y.Y. & Bennell, J.A., 2006. "An iterative sequential heuristic procedure to a real-life 1.5-dimensional cutting stock problem," European Journal of Operational Research, Elsevier, vol. 175(3), pages 1870-1889, December.
    4. Melega, Gislaine Mara & de Araujo, Silvio Alexandre & Jans, Raf, 2018. "Classification and literature review of integrated lot-sizing and cutting stock problems," European Journal of Operational Research, Elsevier, vol. 271(1), pages 1-19.
    5. Gradisar, Miro & Kljajic, Miroljub & Resinovic, Gortan & Jesenko, Joze, 1999. "A sequential heuristic procedure for one-dimensional cutting," European Journal of Operational Research, Elsevier, vol. 114(3), pages 557-568, May.
    6. Umetani, Shunji & Yagiura, Mutsunori & Ibaraki, Toshihide, 2003. "One-dimensional cutting stock problem to minimize the number of different patterns," European Journal of Operational Research, Elsevier, vol. 146(2), pages 388-402, April.
    7. Hajizadeh, Iman & Lee, Chi-Guhn, 2007. "Alternative configurations for cutting machines in a tube cutting mill," European Journal of Operational Research, Elsevier, vol. 183(3), pages 1385-1396, December.
    8. Hoto, Robinson & Arenales, Marcos & Maculan, Nelson, 2007. "The one dimensional Compartmentalised Knapsack Problem: A case study," European Journal of Operational Research, Elsevier, vol. 183(3), pages 1183-1195, December.
    9. Chen, Chuen-Lung S. & Hart, Stephen M. & Tham, Wai Mui, 1996. "A simulated annealing heuristic for the one-dimensional cutting stock problem," European Journal of Operational Research, Elsevier, vol. 93(3), pages 522-535, September.
    10. Cizman, Anton & Cernetic, Janko, 2004. "Improving competitiveness in veneers production by a simple-to-use DSS," European Journal of Operational Research, Elsevier, vol. 156(1), pages 241-260, July.
    11. B. S. C. Campello & C. T. L. S. Ghidini & A. O. C. Ayres & W. A. Oliveira, 2022. "A residual recombination heuristic for one-dimensional cutting stock problems," TOP: An Official Journal of the Spanish Society of Statistics and Operations Research, Springer;Sociedad de Estadística e Investigación Operativa, vol. 30(1), pages 194-220, April.
    12. Delorme, Maxence & Iori, Manuel & Martello, Silvano, 2016. "Bin packing and cutting stock problems: Mathematical models and exact algorithms," European Journal of Operational Research, Elsevier, vol. 255(1), pages 1-20.
    13. Diegel, Adolf & Miller, Garth & Montocchio, Edouard & van Schalkwyk, Sias & Diegel, Olaf, 2006. "Enforcing minimum run length in the cutting stock problem," European Journal of Operational Research, Elsevier, vol. 171(2), pages 708-721, June.
    14. Holthaus, Oliver, 2002. "Decomposition approaches for solving the integer one-dimensional cutting stock problem with different types of standard lengths," European Journal of Operational Research, Elsevier, vol. 141(2), pages 295-312, September.
    15. Keehoon Kwon & Doyeong Kim & Sunkuk Kim, 2021. "Cutting Waste Minimization of Rebar for Sustainable Structural Work: A Systematic Literature Review," Sustainability, MDPI, vol. 13(11), pages 1-21, May.
    16. Valerio de Carvalho, J. M., 2002. "LP models for bin packing and cutting stock problems," European Journal of Operational Research, Elsevier, vol. 141(2), pages 253-273, September.
    17. Yanasse, Horacio Hideki & Pinto Lamosa, Maria Jose, 2007. "An integrated cutting stock and sequencing problem," European Journal of Operational Research, Elsevier, vol. 183(3), pages 1353-1370, December.
    18. Gonçalo R. L. Cerqueira & Sérgio S. Aguiar & Marlos Marques, 2021. "Modified Greedy Heuristic for the one-dimensional cutting stock problem," Journal of Combinatorial Optimization, Springer, vol. 42(3), pages 657-674, October.
    19. Muter, İbrahim & Sezer, Zeynep, 2018. "Algorithms for the one-dimensional two-stage cutting stock problem," European Journal of Operational Research, Elsevier, vol. 271(1), pages 20-32.
    20. Baldacci, Roberto & Boschetti, Marco A., 2007. "A cutting-plane approach for the two-dimensional orthogonal non-guillotine cutting problem," European Journal of Operational Research, Elsevier, vol. 183(3), pages 1136-1149, December.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:inm:oropre:v:50:y:2002:i:2:p:249-259. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Chris Asher (email available below). General contact details of provider: https://edirc.repec.org/data/inforea.html .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.