IDEAS home Printed from https://ideas.repec.org/a/gam/jsusta/v16y2024i3p1053-d1326617.html
   My bibliography  Save this article

Optimizing Energy Consumption of Industrial Robots with Model-Based Layout Design

Author

Listed:
  • Silviu Răileanu

    (Department of Automation and Applied Informatics, University Politehnica of Bucharest, 060042 Bucharest, Romania)

  • Theodor Borangiu

    (Department of Automation and Applied Informatics, University Politehnica of Bucharest, 060042 Bucharest, Romania
    Academy of Romanian Scientists, 050094 Bucharest, Romania)

  • Ionuț Lențoiu

    (Department of Automation and Applied Informatics, University Politehnica of Bucharest, 060042 Bucharest, Romania)

  • Mihnea Constantinescu

    (Department of Automation and Applied Informatics, University Politehnica of Bucharest, 060042 Bucharest, Romania)

Abstract

The paper describes the development of an optimization model for the layout of an industrial robot relative to known locations of served machines and operations to be performed. Robotized material handling applications, defined by trajectories (paths, speed profiles) and final points, are considered in this research. An energy-monitoring framework set up by joint velocities provides input data that are fed to the optimization model. The physical placement of the robot base stands for the decisional variables, while the objective function is represented by the total distance covered by individual joints along established task routes transposed into energy consumption. The values of the decisional variables are restricted by trajectory constraints (waypoints on paths), joint operating values and link dimensions. Modelling technique and practical results using the Microsoft Solver optimization tool from Excel for Microsoft 365, Version 2312 are reported for SCARA-type robots. The performance of the optimization model is compared with actual measurements of consumed energy on an Adept Cobra S600 SCARA robot.

Suggested Citation

  • Silviu Răileanu & Theodor Borangiu & Ionuț Lențoiu & Mihnea Constantinescu, 2024. "Optimizing Energy Consumption of Industrial Robots with Model-Based Layout Design," Sustainability, MDPI, vol. 16(3), pages 1-20, January.
    • Handle: RePEc:gam:jsusta:v:16:y:2024:i:3:p:1053-:d:1326617
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/2071-1050/16/3/1053/pdf
    Download Restriction: no
    File URL: https://www.mdpi.com/2071-1050/16/3/1053/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Zhao, G.Y. & Liu, Z.Y. & He, Y. & Cao, H.J. & Guo, Y.B., 2017. "Energy consumption in machining: Classification, prediction, and reduction strategy," Energy, Elsevier, vol. 133(C), pages 142-157.
    2. Toru Yamamoto & Hirofumi Hayama & Takao Hayashi & Taro Mori, 2020. "Automatic Energy-Saving Operations System Using Robotic Process Automation," Energies, MDPI, vol. 13(9), pages 1-14, May.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Agga, Ali & Abbou, Ahmed & Labbadi, Moussa & El Houm, Yassine, 2021. "Short-term self consumption PV plant power production forecasts based on hybrid CNN-LSTM, ConvLSTM models," Renewable Energy, Elsevier, vol. 177(C), pages 101-112.
    2. Jessica Walther & Matthias Weigold, 2021. "A Systematic Review on Predicting and Forecasting the Electrical Energy Consumption in the Manufacturing Industry," Energies, MDPI, vol. 14(4), pages 1-24, February.
    3. Xiao, Qinge & Li, Congbo & Tang, Ying & Pan, Jian & Yu, Jun & Chen, Xingzheng, 2019. "Multi-component energy modeling and optimization for sustainable dry gear hobbing," Energy, Elsevier, vol. 187(C).
    4. Joanna Kossakowska & Sebastian Bombiński & Krzysztof Ejsmont, 2021. "Analysis of the Suitability of Signal Features for Individual Sensor Types in the Diagnosis of Gradual Tool Wear in Turning," Energies, MDPI, vol. 14(20), pages 1-23, October.
    5. Tangbin Xia & Xiangxin An & Huaqiang Yang & Yimin Jiang & Yuhui Xu & Meimei Zheng & Ershun Pan, 2023. "Efficient Energy Use in Manufacturing Systems—Modeling, Assessment, and Management Strategy," Energies, MDPI, vol. 16(3), pages 1-20, January.
    6. Qiao, Weibiao & Liu, Wei & Liu, Enbin, 2021. "A combination model based on wavelet transform for predicting the difference between monthly natural gas production and consumption of U.S," Energy, Elsevier, vol. 235(C).
    7. Hongyi Wu & Xuanyi Wang & Xiaolei Deng & Hongyao Shen & Xinhua Yao, 2024. "Review on Design Research in CNC Machine Tools Based on Energy Consumption," Sustainability, MDPI, vol. 16(2), pages 1-20, January.
    8. Ramya Kuppusamy & Srete Nikolovski & Yuvaraja Teekaraman, 2023. "Review of Machine Learning Techniques for Power Quality Performance Evaluation in Grid-Connected Systems," Sustainability, MDPI, vol. 15(20), pages 1-29, October.
    9. Lin Zheng & Wei Zhang & Fei Liang & Shuang Lin & Xiangyu Jin, 2017. "Experimental Studies of Phase Change and Microencapsulated Phase Change Materials in a Cold Storage/Transportation System with Solar Driven Cooling Cycle," Energies, MDPI, vol. 10(11), pages 1-11, November.
    10. Athar Ajaz Khan & János Abonyi, 2022. "Simulation of Sustainable Manufacturing Solutions: Tools for Enabling Circular Economy," Sustainability, MDPI, vol. 14(15), pages 1-40, August.
    11. do Carmo, Pedro R.X. & do Monte, João Victor L. & Filho, Assis T. de Oliveira & Freitas, Eduardo & Tigre, Matheus F.F.S.L. & Sadok, Djamel & Kelner, Judith, 2023. "A data-driven model for the optimization of energy consumption of an industrial production boiler in a fiber plant," Energy, Elsevier, vol. 284(C).
    12. Zhang, Yuanhui & Cai, Wei & He, Yan & Peng, Tao & Jia, Shun & Lai, Kee-hung & Li, Li, 2022. "Forward-and-reverse multidirectional turning: A novel material removal approach for improving energy efficiency, processing efficiency and quality," Energy, Elsevier, vol. 260(C).
    13. Wang, Yanxia & Li, Kang & Gan, Shaojun & Cameron, Ché, 2019. "Analysis of energy saving potentials in intelligent manufacturing: A case study of bakery plants," Energy, Elsevier, vol. 172(C), pages 477-486.
    14. Andrzej Sobczak & Leszek Ziora, 2021. "The Use of Robotic Process Automation (RPA) as an Element of Smart City Implementation: A Case Study of Electricity Billing Document Management at Bydgoszcz City Hall," Energies, MDPI, vol. 14(16), pages 1-22, August.
    15. Sylwester Kaczmarzewski & Dominika Matuszewska & Maciej Sołtysik, 2021. "Analysis of Selected Service Industries in Terms of the Use of Photovoltaics before and during the COVID-19 Pandemic," Energies, MDPI, vol. 15(1), pages 1-24, December.
    16. Benjie Li & Hualin Zheng & Xiao Yang & Liang Guo & Binglin Li, 2020. "Energy Optimization for Motorized Spindle System of Machine Tools under Minimum Thermal Effects and Maximum Productivity Constraints," Energies, MDPI, vol. 13(22), pages 1-17, November.
    17. Soheyl Khalilpourazari & Saman Khalilpourazary & Aybike Özyüksel Çiftçioğlu & Gerhard-Wilhelm Weber, 2021. "Designing energy-efficient high-precision multi-pass turning processes via robust optimization and artificial intelligence," Journal of Intelligent Manufacturing, Springer, vol. 32(6), pages 1621-1647, August.
    18. Pimenov, Danil Yu & Mia, Mozammel & Gupta, Munish K. & Machado, Álisson R. & Pintaude, Giuseppe & Unune, Deepak Rajendra & Khanna, Navneet & Khan, Aqib Mashood & Tomaz, Ítalo & Wojciechowski, Szymon &, 2022. "Resource saving by optimization and machining environments for sustainable manufacturing: A review and future prospects," Renewable and Sustainable Energy Reviews, Elsevier, vol. 166(C).
    19. Modawy Adam Ali Abdalla & Wang Min & Gehad Abdullah Amran & Amerah Alabrah & Omer Abbaker Ahmed Mohammed & Hussain AlSalman & Bassiouny Saleh, 2023. "Optimizing Energy Usage and Smoothing Load Profile via a Home Energy Management Strategy with Vehicle-to-Home and Energy Storage System," Sustainability, MDPI, vol. 15(20), pages 1-28, October.
    20. Seok-Jun Bu & Sung-Bae Cho, 2020. "Time Series Forecasting with Multi-Headed Attention-Based Deep Learning for Residential Energy Consumption," Energies, MDPI, vol. 13(18), pages 1-16, September.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jsusta:v:16:y:2024:i:3:p:1053-:d:1326617. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.