IDEAS home Printed from https://ideas.repec.org/a/eee/reensy/v149y2016icp172-186.html
   My bibliography  Save this article

Joint optimization of preventive maintenance and spare parts inventory for an optimal production plan with consideration of CO2 emission

Author

Listed:
  • Ba, Kader
  • Dellagi, Sofiene
  • Rezg, Nidhal
  • Erray, Walid

Abstract

This article presents a joint optimization of spare parts inventory and preventive maintenance. While minimizing CO2 emissions, this approach is based on an optimal production plan achieved thanks to the HMMS model. The process which is studied in this paper only manufactures one type of product. The purpose of the paper is to determine for a random demand over a given period, a cost-effective production plan and a maintenance policy which integrates a spare parts strategy in accordance with environmental requirements and regulations. Our green spare parts management can be defined as a set of actions that are applied in order to decrease the spare parts footprint in its lifetime (Ba et al., 2015) [1]. Indeed, we take into account the spare parts characteristics (new or used) which will be used during maintenance actions (preventive or corrective) to preserve the environment. Consequently, we set up analytical models based on the effect of the production rate on the system deterioration so as to substantially cut the maintenance costs, production costs and CO2 emissions. To evaluate the performance of our models, we give some illustrative examples.

Suggested Citation

  • Ba, Kader & Dellagi, Sofiene & Rezg, Nidhal & Erray, Walid, 2016. "Joint optimization of preventive maintenance and spare parts inventory for an optimal production plan with consideration of CO2 emission," Reliability Engineering and System Safety, Elsevier, vol. 149(C), pages 172-186.
  • Handle: RePEc:eee:reensy:v:149:y:2016:i:c:p:172-186
    DOI: 10.1016/j.ress.2016.01.006
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0951832016000156
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.ress.2016.01.006?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Jin, Tongdan & Tian, Zhigang & Xie, Min, 2015. "A game-theoretical approach for optimizing maintenance, spares and service capacity in performance contracting," International Journal of Production Economics, Elsevier, vol. 161(C), pages 31-43.
    2. Hua, Guowei & Cheng, T.C.E. & Wang, Shouyang, 2011. "Managing carbon footprints in inventory management," International Journal of Production Economics, Elsevier, vol. 132(2), pages 178-185, August.
    3. Liu, Xuejuan & Wang, Wenbin & Peng, Rui, 2015. "An integrated production, inventory and preventive maintenance model for a multi-product production system," Reliability Engineering and System Safety, Elsevier, vol. 137(C), pages 76-86.
    4. Charlot, E. & Kenne, J.P. & Nadeau, S., 2007. "Optimal production, maintenance and lockout/tagout control policies in manufacturing systems," International Journal of Production Economics, Elsevier, vol. 107(2), pages 435-450, June.
    5. Gharbi, A. & Kenne, J.-P. & Beit, M., 2007. "Optimal safety stocks and preventive maintenance periods in unreliable manufacturing systems," International Journal of Production Economics, Elsevier, vol. 107(2), pages 422-434, June.
    6. van Jaarsveld, Willem & Dekker, Rommert, 2011. "Spare parts stock control for redundant systems using reliability centered maintenance data," Reliability Engineering and System Safety, Elsevier, vol. 96(11), pages 1576-1586.
    7. Nourelfath, Mustapha & Châtelet, Eric, 2012. "Integrating production, inventory and maintenance planning for a parallel system with dependent components," Reliability Engineering and System Safety, Elsevier, vol. 101(C), pages 59-66.
    8. Richard Barlow & Larry Hunter, 1960. "Optimum Preventive Maintenance Policies," Operations Research, INFORMS, vol. 8(1), pages 90-100, February.
    9. Kyriakidis, E.G. & Dimitrakos, T.D., 2006. "Optimal preventive maintenance of a production system with an intermediate buffer," European Journal of Operational Research, Elsevier, vol. 168(1), pages 86-99, January.
    10. Kennedy, W. J. & Wayne Patterson, J. & Fredendall, Lawrence D., 2002. "An overview of recent literature on spare parts inventories," International Journal of Production Economics, Elsevier, vol. 76(2), pages 201-215, March.
    11. Chelbi, Anis & Ait-Kadi, Daoud, 2001. "Spare provisioning strategy for preventively replaced systems subjected to random failure," International Journal of Production Economics, Elsevier, vol. 74(1-3), pages 183-189, December.
    12. Panagiotidou, Sofia, 2014. "Joint optimization of spare parts ordering and maintenance policies for multiple identical items subject to silent failures," European Journal of Operational Research, Elsevier, vol. 235(1), pages 300-314.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Wakiru, James M. & Pintelon, Liliane & Muchiri, Peter N. & Chemweno, Peter K., 2019. "A simulation-based optimization approach evaluating maintenance and spare parts demand interaction effects," International Journal of Production Economics, Elsevier, vol. 208(C), pages 329-342.
    2. Zhu, Ying & Xia, Tangbin & Hong, Ge & Chen, Zhen & Pan, Ershun & Xi, Lifeng, 2022. "Collaborative maintenance service and component sales under coopetition patterns for OEMs challenged by booming used-component sales," Reliability Engineering and System Safety, Elsevier, vol. 226(C).
    3. Xia, Tangbin & Cao, Lei & Xu, Yuhui & Zhang, Kaigan & Chen, Zhen & Pan, Ershun & Xi, Lifeng, 2024. "Multi-level maintenance and inventory joint optimization for a k-out-of-n hyper-system considering the selection of suppliers with incentive discount policies," Reliability Engineering and System Safety, Elsevier, vol. 241(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. de Jonge, Bram & Scarf, Philip A., 2020. "A review on maintenance optimization," European Journal of Operational Research, Elsevier, vol. 285(3), pages 805-824.
    2. Gössinger, Ralf & Helmke, Hanna & Kaluzny, Michael, 2017. "Condition-based release of maintenance jobs in a decentralised production-maintenance system – An analysis of alternative stochastic approaches," International Journal of Production Economics, Elsevier, vol. 193(C), pages 528-537.
    3. Zhang, Xiaohong & Zeng, Jianchao, 2017. "Joint optimization of condition-based opportunistic maintenance and spare parts provisioning policy in multiunit systems," European Journal of Operational Research, Elsevier, vol. 262(2), pages 479-498.
    4. Van Horenbeek, Adriaan & Buré, Jasmine & Cattrysse, Dirk & Pintelon, Liliane & Vansteenwegen, Pieter, 2013. "Joint maintenance and inventory optimization systems: A review," International Journal of Production Economics, Elsevier, vol. 143(2), pages 499-508.
    5. Aghezzaf, El-Houssaine & Khatab, Abdelhakim & Tam, Phuoc Le, 2016. "Optimizing production and imperfect preventive maintenance planning׳s integration in failure-prone manufacturing systems," Reliability Engineering and System Safety, Elsevier, vol. 145(C), pages 190-198.
    6. Hu, Qiwei & Boylan, John E. & Chen, Huijing & Labib, Ashraf, 2018. "OR in spare parts management: A review," European Journal of Operational Research, Elsevier, vol. 266(2), pages 395-414.
    7. Hashemi, M. & Asadi, M. & Zarezadeh, S., 2020. "Optimal maintenance policies for coherent systems with multi-type components," Reliability Engineering and System Safety, Elsevier, vol. 195(C).
    8. Azizi, Fariba & Salari, Nooshin, 2023. "A novel condition-based maintenance framework for parallel manufacturing systems based on bivariate birth/birth–death processes," Reliability Engineering and System Safety, Elsevier, vol. 229(C).
    9. Dehayem Nodem, F.I. & Kenné, J.P. & Gharbi, A., 2011. "Simultaneous control of production, repair/replacement and preventive maintenance of deteriorating manufacturing systems," International Journal of Production Economics, Elsevier, vol. 134(1), pages 271-282, November.
    10. de Jonge, Bram & Teunter, Ruud & Tinga, Tiedo, 2017. "The influence of practical factors on the benefits of condition-based maintenance over time-based maintenance," Reliability Engineering and System Safety, Elsevier, vol. 158(C), pages 21-30.
    11. Zhu, Mixin & Zhou, Xiaojun, 2023. "Hierarchical-clustering-based joint optimization of spare part provision and maintenance scheduling for serial-parallel multi-station manufacturing systems," International Journal of Production Economics, Elsevier, vol. 264(C).
    12. Sleptchenko, Andrei & van der Heijden, Matthieu, 2016. "Joint optimization of redundancy level and spare part inventories," Reliability Engineering and System Safety, Elsevier, vol. 153(C), pages 64-74.
    13. Berthaut, F. & Gharbi, A. & Kenné, J.-P. & Boulet, J.-F., 2010. "Improved joint preventive maintenance and hedging point policy," International Journal of Production Economics, Elsevier, vol. 127(1), pages 60-72, September.
    14. Ke, Hua & Yao, Kai, 2016. "Block replacement policy with uncertain lifetimes," Reliability Engineering and System Safety, Elsevier, vol. 148(C), pages 119-124.
    15. Ruifeng Yang & Jianshe Kang & Qiwei Hu, 2018. "Integrated maintenance policy optimization with finite spares," International Journal of System Assurance Engineering and Management, Springer;The Society for Reliability, Engineering Quality and Operations Management (SREQOM),India, and Division of Operation and Maintenance, Lulea University of Technology, Sweden, vol. 9(5), pages 1014-1021, October.
    16. Fritzsche, R., 2012. "Cost adjustment for single item pooling models using a dynamic failure rate: A calculation for the aircraft industry," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 48(6), pages 1065-1079.
    17. Zahedi-Hosseini, Farhad & Scarf, Philip & Syntetos, Aris, 2017. "Joint optimisation of inspection maintenance and spare parts provisioning: a comparative study of inventory policies using simulation and survey data," Reliability Engineering and System Safety, Elsevier, vol. 168(C), pages 306-316.
    18. Ramez Kian & Tolga Bektaş & Djamila Ouelhadj, 2019. "Optimal spare parts management for vessel maintenance scheduling," Annals of Operations Research, Springer, vol. 272(1), pages 323-353, January.
    19. Nguyen, T.P. Khanh & Yeung, Thomas G. & Castanier, Bruno, 2013. "Optimal maintenance and replacement decisions under technological change with consideration of spare parts inventories," International Journal of Production Economics, Elsevier, vol. 143(2), pages 472-477.
    20. Zhang, Xiaohong & Liao, Haitao & Zeng, Jianchao & Shi, Guannan & Zhao, Bing, 2021. "Optimal Condition-based Opportunistic Maintenance and Spare Parts Provisioning for a Two-unit System using a State Space Partitioning Approach," Reliability Engineering and System Safety, Elsevier, vol. 209(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:reensy:v:149:y:2016:i:c:p:172-186. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: https://www.journals.elsevier.com/reliability-engineering-and-system-safety .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.