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Espoused drum-buffer-rope flow control in serial lines: A comparative study of simulation models

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  • Betterton, Carl E.
  • Cox III, James F.

Abstract

This paper documents an investigation of drum-buffer-rope (DBR) scheduling and flow control methodology in single-product serial production lines. In particular, DBR flow control is reviewed and the importance of correctly representing this type of flow control mechanism in serial lines is discussed. Departures from valid DBR conceptual and simulation modeling are illustrated. It is shown that the model of a previously published paper is a push system not a DBR system, and that related conclusions regarding protective capacity and constraint location are unsupported. Correct modeling of DBR flow control is shown using discrete simulation experiments that compare the DBR model and a similar push model. Suggestions for additional research are offered.

Suggested Citation

  • Betterton, Carl E. & Cox III, James F., 2009. "Espoused drum-buffer-rope flow control in serial lines: A comparative study of simulation models," International Journal of Production Economics, Elsevier, vol. 117(1), pages 66-79, January.
    • Handle: RePEc:eee:proeco:v:117:y:2009:i:1:p:66-79
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    References listed on IDEAS

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    1. Daniel, V. & Guide, R. Jr., 1997. "Scheduling with priority dispatching rules and drum-buffer-rope in a recoverable manufacturing system," International Journal of Production Economics, Elsevier, vol. 53(1), pages 101-116, November.
    2. Richard Conway & William Maxwell & John O. McClain & L. Joseph Thomas, 1988. "The Role of Work-in-Process Inventory in Serial Production Lines," Operations Research, INFORMS, vol. 36(2), pages 229-241, April.
    3. Duclos, Leslie K. & Spencer, Michael S., 1995. "The impact of a constraint buffer in a flow shop," International Journal of Production Economics, Elsevier, vol. 42(2), pages 175-185, December.
    4. Kadipasaoglu, Sukran N. & Xiang, Wenuang & Hurley, Simon F. & Khumawala, Basheer M., 2000. "A study on the effect of the extent and location of protective capacity in flow systems," International Journal of Production Economics, Elsevier, vol. 63(3), pages 217-228, January.
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    Cited by:

    1. Telles, Eduardo Santos & Lacerda, Daniel Pacheco & Morandi, Maria Isabel Wolf Motta & Piran, Fabio Antonio Sartori, 2020. "Drum-buffer-rope in an engineering-to-order system: An analysis of an aerospace manufacturer using data envelopment analysis (DEA)," International Journal of Production Economics, Elsevier, vol. 222(C).
    2. Yarong Chen & Hongming Zhou & Peiyu Huang & FuhDer Chou & Shenquan Huang, 2022. "A refined order release method for achieving robustness of non-repetitive dynamic manufacturing system performance," Annals of Operations Research, Springer, vol. 311(1), pages 65-79, April.
    3. Fernando José Gómez Paredes & Moacir Godinho Filho & Matthias Thürer & Nuno O. Fernandes & Charbel José Chiappeta Jabbour, 2022. "Factors for choosing production control systems in make-to-order shops: a systematic literature review," Journal of Intelligent Manufacturing, Springer, vol. 33(3), pages 639-674, March.
    4. Golmohammadi, Davood, 2015. "A study of scheduling under the theory of constraints," International Journal of Production Economics, Elsevier, vol. 165(C), pages 38-50.

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