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Reinforcement learning for multi-item retrieval in the puzzle-based storage system

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  • He, Jing
  • Liu, Xinglu
  • Duan, Qiyao
  • Chan, Wai Kin (Victor)
  • Qi, Mingyao

Abstract

Nowadays, fast delivery services have created the need for high-density warehouses. The puzzle-based storage system is a practical way to enhance the storage density, however, facing difficulties in the retrieval process. In this work, a deep reinforcement learning algorithm, specifically the Double&Dueling Deep Q Network, is developed to solve the multi-item retrieval problem in the system with general settings, where multiple desired items, escorts, and I/O points are placed randomly. Additionally, we propose a general compact integer programming model to evaluate the solution quality. Extensive numerical experiments demonstrate that the reinforcement learning approach can yield high-quality solutions and outperforms three related state-of-the-art heuristic algorithms. Furthermore, a conversion algorithm and a decomposition framework are proposed to handle simultaneous movement and large-scale instances respectively, thus improving the applicability of the PBS system.

Suggested Citation

  • He, Jing & Liu, Xinglu & Duan, Qiyao & Chan, Wai Kin (Victor) & Qi, Mingyao, 2023. "Reinforcement learning for multi-item retrieval in the puzzle-based storage system," European Journal of Operational Research, Elsevier, vol. 305(2), pages 820-837.
  • Handle: RePEc:eee:ejores:v:305:y:2023:i:2:p:820-837
    DOI: 10.1016/j.ejor.2022.03.042
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    References listed on IDEAS

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    1. Nima Zaerpour & Yugang Yu & René B. M. de Koster, 2017. "Response time analysis of a live-cube compact storage system with two storage classes," IISE Transactions, Taylor & Francis Journals, vol. 49(5), pages 461-480, May.
    2. Masoud Mirzaei & René B.M. De Koster & Nima Zaerpour, 2017. "Modelling load retrievals in puzzle-based storage systems," International Journal of Production Research, Taylor & Francis Journals, vol. 55(21), pages 6423-6435, November.
    3. Volodymyr Mnih & Koray Kavukcuoglu & David Silver & Andrei A. Rusu & Joel Veness & Marc G. Bellemare & Alex Graves & Martin Riedmiller & Andreas K. Fidjeland & Georg Ostrovski & Stig Petersen & Charle, 2015. "Human-level control through deep reinforcement learning," Nature, Nature, vol. 518(7540), pages 529-533, February.
    4. Altan Yalcin & Achim Koberstein & Kai-Oliver Schocke, 2019. "An optimal and a heuristic algorithm for the single-item retrieval problem in puzzle-based storage systems with multiple escorts," International Journal of Production Research, Taylor & Francis Journals, vol. 57(1), pages 143-165, January.
    5. Nima Zaerpour & Yugang Yu & René B.M. Koster, 2015. "Storing Fresh Produce for Fast Retrieval in an Automated Compact Cross-Dock System," Production and Operations Management, Production and Operations Management Society, vol. 24(8), pages 1266-1284, August.
    6. Nima Zaerpour & Yugang Yu & René de Koster, 2017. "Small is Beautiful: A Framework for Evaluating and Optimizing Live-Cube Compact Storage Systems," Transportation Science, INFORMS, vol. 51(1), pages 34-51, February.
    7. Nima Zaerpour & Yugang Yu & René B.M. de Koster, 2017. "Optimal two-class-based storage in a live-cube compact storage system," IISE Transactions, Taylor & Francis Journals, vol. 49(7), pages 653-668, July.
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