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Optimization of a network of compressors in parallel: Operational and maintenance planning – The air separation plant case

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  • Kopanos, Georgios M.
  • Xenos, Dionysios P.
  • Cicciotti, Matteo
  • Pistikopoulos, Efstratios N.
  • Thornhill, Nina F.

Abstract

A general mathematical framework for the optimization of compressors operations in air separation plants that considers operating constraints for compressors, several types of maintenance policies and managerial aspects is presented. The proposed approach can be used in a rolling horizon scheme. The operating status, the power consumption, the startup and the shutdown costs for compressors, the compressor-to-header assignments as well as the outlet mass flow rates for compressed air and distillation products are optimized under full demand satisfaction. The power consumption in the compressors is expressed by regression functions that have been derived using technical and historical data. Several case studies of an industrial air separation plant are solved. The results demonstrate that the simultaneous optimization of maintenance and operational tasks of the compressors favor the generation of better solutions in terms of total costs.

Suggested Citation

  • Kopanos, Georgios M. & Xenos, Dionysios P. & Cicciotti, Matteo & Pistikopoulos, Efstratios N. & Thornhill, Nina F., 2015. "Optimization of a network of compressors in parallel: Operational and maintenance planning – The air separation plant case," Applied Energy, Elsevier, vol. 146(C), pages 453-470.
    • Handle: RePEc:eee:appene:v:146:y:2015:i:c:p:453-470
    DOI: 10.1016/j.apenergy.2015.01.080
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    References listed on IDEAS

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    Citations

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    Cited by:

    1. Zulkafli, Nur I. & Kopanos, Georgios M., 2016. "Planning of production and utility systems under unit performance degradation and alternative resource-constrained cleaning policies," Applied Energy, Elsevier, vol. 183(C), pages 577-602.
    2. Bischi, Aldo & Taccari, Leonardo & Martelli, Emanuele & Amaldi, Edoardo & Manzolini, Giampaolo & Silva, Paolo & Campanari, Stefano & Macchi, Ennio, 2019. "A rolling-horizon optimization algorithm for the long term operational scheduling of cogeneration systems," Energy, Elsevier, vol. 184(C), pages 73-90.
    3. Frangopoulos, Christos A., 2018. "Recent developments and trends in optimization of energy systems," Energy, Elsevier, vol. 164(C), pages 1011-1020.
    4. Adamson, Richard & Hobbs, Martin & Silcock, Andy & Willis, Mark J., 2017. "Steady-state optimisation of a multiple cryogenic air separation unit and compressor plant," Applied Energy, Elsevier, vol. 189(C), pages 221-232.
    5. Fernández, David & Pozo, Carlos & Folgado, Rubén & Guillén-Gosálbez, Gonzalo & Jiménez, Laureano, 2017. "Multiperiod model for the optimal production planning in the industrial gases sector," Applied Energy, Elsevier, vol. 206(C), pages 667-682.
    6. Giacomo Cucignatto & Nadia Garbellini, 2022. "Lo scontro per le materie prime e la necessita' di una nuova politica industriale (The struggle for raw materials and the need for a new industrial policy)," Moneta e Credito, Economia civile, vol. 75(298), pages 185-202.
    7. Milosavljevic, Predrag & Marchetti, Alejandro G. & Cortinovis, Andrea & Faulwasser, Timm & Mercangöz, Mehmet & Bonvin, Dominique, 2020. "Real-time optimization of load sharing for gas compressors in the presence of uncertainty," Applied Energy, Elsevier, vol. 272(C).
    8. Koziel, Sylvie & Hilber, Patrik & Westerlund, Per & Shayesteh, Ebrahim, 2021. "Investments in data quality: Evaluating impacts of faulty data on asset management in power systems," Applied Energy, Elsevier, vol. 281(C).

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