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Development of a speed invariant deep learning model with application to condition monitoring of rotating machinery

Author

Listed:
  • Wo Jae Lee

    (Purdue University)

  • Kevin Xia

    (Purdue University)

  • Nancy L. Denton

    (Purdue University)

  • Bruno Ribeiro

    (Purdue University)

  • John W. Sutherland

    (Purdue University)

Abstract

The application of cutting-edge technologies such as AI, smart sensors, and IoT in factories is revolutionizing the manufacturing industry. This emerging trend, so called smart manufacturing, is a collection of various technologies that support decision-making in real-time in the presence of changing conditions in manufacturing activities; this may advance manufacturing competitiveness and sustainability. As a factory becomes highly automated, physical asset management comes to be a critical part of an operational life-cycle. Maintenance is one area where the collection of technologies may be applied to enhance operational reliability using a machine condition monitoring system. Data-driven models have been extensively applied to machine condition data to build a fault detection system. Most existing studies on fault detection were developed under a fixed set of operating conditions and tested with data obtained from that set of conditions. Therefore, variability in a model’s performance from data obtained from different operating settings is not well reported. There have been limited studies considering changing operational conditions in a data-driven model. For practical applications, a model must identify a targeted fault under variable operational conditions. With this in mind, the goal of this paper is to study invariance of model to changing speed via a deep learning method, which can detect a mechanical imbalance, i.e., targeted fault, under varying speed settings. To study the speed invariance, experimental data obtained from a motor test-bed are processed, and time-series data and time–frequency data are applied to long short-term memory and convolutional neural network, respectively, to evaluate their performance.

Suggested Citation

  • Wo Jae Lee & Kevin Xia & Nancy L. Denton & Bruno Ribeiro & John W. Sutherland, 2021. "Development of a speed invariant deep learning model with application to condition monitoring of rotating machinery," Journal of Intelligent Manufacturing, Springer, vol. 32(2), pages 393-406, February.
    • Handle: RePEc:spr:joinma:v:32:y:2021:i:2:d:10.1007_s10845-020-01578-x
    DOI: 10.1007/s10845-020-01578-x
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    References listed on IDEAS

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    1. D. Yu. Pimenov & A. Bustillo & T. Mikolajczyk, 2018. "Artificial intelligence for automatic prediction of required surface roughness by monitoring wear on face mill teeth," Journal of Intelligent Manufacturing, Springer, vol. 29(5), pages 1045-1061, June.
    2. Duck Bong Kim, 2019. "An approach for composing predictive models from disparate knowledge sources in smart manufacturing environments," Journal of Intelligent Manufacturing, Springer, vol. 30(4), pages 1999-2012, April.
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    Cited by:

    1. Mohamed Ismail & Noha A. Mostafa & Ahmed El-assal, 2022. "Quality monitoring in multistage manufacturing systems by using machine learning techniques," Journal of Intelligent Manufacturing, Springer, vol. 33(8), pages 2471-2486, December.
    2. David Sanchez-Londono & Giacomo Barbieri & Luca Fumagalli, 2023. "Smart retrofitting in maintenance: a systematic literature review," Journal of Intelligent Manufacturing, Springer, vol. 34(1), pages 1-19, January.
    3. Chi Ma & Hongquan Gui & Jialan Liu, 2023. "Self learning-empowered thermal error control method of precision machine tools based on digital twin," Journal of Intelligent Manufacturing, Springer, vol. 34(2), pages 695-717, February.

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