IDEAS home Printed from https://ideas.repec.org/a/inm/oropre/v52y2004i2p293-311.html
   My bibliography  Save this article

Production Control in the Face of Storable Raw Material, Random Supply, and an Outside Market

Author

Listed:
  • Jian Yang

    (Department of Industrial and Manufacturing Engineering, New Jersey Institute of Technology, Newark, New Jersey 07102)

Abstract

We study a periodic-review production/inventory control problem where both the supply of raw material and demand for the finished product are exogenous and random, the raw material can be stored for future use, can be purchased from or sold to an outside market. We study both the lost sales and backlogging cases under both strict convex and linear raw material purchasing/selling costs. Convexity of the purchasing/selling cost implies that the more the firm purchases from or sells to the outside market, the more expensive or less valuable the raw material becomes. For all cases, we find the partial characterizations for the optimal policies, which all turn out to be very intuitively appealing. In particular, for each of the linear-cost cases, the optimal policy degenerates into a combination of two base-stock policies: one for the raw material inventory and the other for the finished product inventory.

Suggested Citation

  • Jian Yang, 2004. "Production Control in the Face of Storable Raw Material, Random Supply, and an Outside Market," Operations Research, INFORMS, vol. 52(2), pages 293-311, April.
  • Handle: RePEc:inm:oropre:v:52:y:2004:i:2:p:293-311
    DOI: 10.1287/opre.1030.0090
    as

    Download full text from publisher

    File URL: http://dx.doi.org/10.1287/opre.1030.0090
    Download Restriction: no

    File URL: https://libkey.io/10.1287/opre.1030.0090?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    References listed on IDEAS

    as
    1. Sedarage, Dayani & Fujiwara, Okitsugu & Trung Luong, Huynh, 1999. "Determining optimal order splitting and reorder level for N-supplier inventory systems," European Journal of Operational Research, Elsevier, vol. 116(2), pages 389-404, July.
    2. Andrew J. Clark & Herbert Scarf, 2004. "Optimal Policies for a Multi-Echelon Inventory Problem," Management Science, INFORMS, vol. 50(12_supple), pages 1782-1790, December.
    3. Fangruo Chen & Yu-Sheng Zheng, 1994. "Lower Bounds for Multi-Echelon Stochastic Inventory Systems," Management Science, INFORMS, vol. 40(11), pages 1426-1443, November.
    4. Yunzeng Wang & Yigal Gerchak, 1996. "Periodic Review Production Models with Variable Capacity, Random Yield, and Uncertain Demand," Management Science, INFORMS, vol. 42(1), pages 130-137, January.
    5. Parlar, Mahmut & Wang, Yunzeng & Gerchak, Yigal, 1995. "A periodic review inventory model with Markovian supply availability," International Journal of Production Economics, Elsevier, vol. 42(2), pages 131-136, December.
    6. A. Federgruen & P. Zipkin, 1986. "An Inventory Model with Limited Production Capacity and Uncertain Demands II. The Discounted-Cost Criterion," Mathematics of Operations Research, INFORMS, vol. 11(2), pages 208-215, May.
    7. Do Ba Khang & Okitsugu Fujiwara, 2000. "Optimality of Myopic Ordering Policies for Inventory Model with Stochastic Supply," Operations Research, INFORMS, vol. 48(1), pages 181-184, February.
    8. Morris A. Cohen & Dov Pekelman, 1978. "LIFO Inventory Systems," Management Science, INFORMS, vol. 24(11), pages 1150-1162, July.
    9. A. Federgruen & P. Zipkin, 1986. "An Inventory Model with Limited Production Capacity and Uncertain Demands I. The Average-Cost Criterion," Mathematics of Operations Research, INFORMS, vol. 11(2), pages 193-207, May.
    10. Lawrence M. Wein, 1992. "Dynamic Scheduling of a Multiclass Make-to-Stock Queue," Operations Research, INFORMS, vol. 40(4), pages 724-735, August.
    11. Janssen, Fred & de Kok, Ton, 1999. "A two-supplier inventory model," International Journal of Production Economics, Elsevier, vol. 59(1-3), pages 395-403, March.
    12. Yu-Sheng Zheng & Paul Zipkin, 1990. "A Queueing Model to Analyze the Value of Centralized Inventory Information," Operations Research, INFORMS, vol. 38(2), pages 296-307, April.
    13. Dimitris Bertsimas & Ioannis Ch. Paschalidis, 2001. "Probabilistic Service Level Guarantees in Make-to-Stock Manufacturing Systems," Operations Research, INFORMS, vol. 49(1), pages 119-133, February.
    14. Lau, Hon-Shiang & Zhao, Long-Geng, 1993. "Optimal ordering policies with two suppliers when lead times and demands are all stochastic," European Journal of Operational Research, Elsevier, vol. 68(1), pages 120-133, July.
    15. Frank W. Ciarallo & Ramakrishna Akella & Thomas E. Morton, 1994. "A Periodic Review, Production Planning Model with Uncertain Capacity and Uncertain Demand---Optimality of Extended Myopic Policies," Management Science, INFORMS, vol. 40(3), pages 320-332, March.
    16. Mordechai Henig & Yigal Gerchak, 1990. "The Structure of Periodic Review Policies in the Presence of Random Yield," Operations Research, INFORMS, vol. 38(4), pages 634-643, August.
    17. Steven Nahmias, 1982. "Perishable Inventory Theory: A Review," Operations Research, INFORMS, vol. 30(4), pages 680-708, August.
    18. Albert Y. Ha, 1997. "Optimal Dynamic Scheduling Policy for a Make-To-Stock Production System," Operations Research, INFORMS, vol. 45(1), pages 42-53, February.
    19. Arthur F. Veinott, Jr., 1966. "The Status of Mathematical Inventory Theory," Management Science, INFORMS, vol. 12(11), pages 745-777, July.
    20. Agnes Peña Perez & Paul Zipkin, 1997. "Dynamic Scheduling Rules for a Multiproduct Make-to-Stock Queue," Operations Research, INFORMS, vol. 45(6), pages 919-930, December.
    21. Awi Federgruen & Paul Zipkin, 1984. "Computational Issues in an Infinite-Horizon, Multiechelon Inventory Model," Operations Research, INFORMS, vol. 32(4), pages 818-836, August.
    22. Hau L. Lee & Candace Arai Yano, 1988. "Production Control in Multistage Systems with Variable Yield Losses," Operations Research, INFORMS, vol. 36(2), pages 269-278, April.
    23. Chen Shaoxiang & M. Lambrecht, 1996. "X-Y Band and Modified ( s , S ) Policy," Operations Research, INFORMS, vol. 44(6), pages 1013-1019, December.
    24. Vincent P. Simpson, 1978. "Optimum Solution Structure for a Repairable Inventory Problem," Operations Research, INFORMS, vol. 26(2), pages 270-281, April.
    25. Kaj Rosling, 1989. "Optimal Inventory Policies for Assembly Systems Under Random Demands," Operations Research, INFORMS, vol. 37(4), pages 565-579, August.
    26. Ülkü Gürler & Mahmut Parlar, 1997. "An Inventory Problem with Two Randomly Available Suppliers," Operations Research, INFORMS, vol. 45(6), pages 904-918, December.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Song, Dong-Ping & Dong, Jing-Xin & Xu, Jingjing, 2014. "Integrated inventory management and supplier base reduction in a supply chain with multiple uncertainties," European Journal of Operational Research, Elsevier, vol. 232(3), pages 522-536.
    2. Jian Yang & Zhaoqiong Qin, 2007. "Capacitated Production Control with Virtual Lateral Transshipments," Operations Research, INFORMS, vol. 55(6), pages 1104-1119, December.
    3. Youyi Feng & Mozart B.C. Menezes, 2022. "Integrated production and renewable energy generation in the presence of hydrogen energy storage," Production and Operations Management, Production and Operations Management Society, vol. 31(5), pages 2222-2236, May.
    4. Xu, He, 2010. "Managing production and procurement through option contracts in supply chains with random yield," International Journal of Production Economics, Elsevier, vol. 126(2), pages 306-313, August.
    5. Xin Chen & Daniel Zhuoyu Long & Jin Qi, 2021. "Preservation of Supermodularity in Parametric Optimization: Necessary and Sufficient Conditions on Constraint Structures," Operations Research, INFORMS, vol. 69(1), pages 1-12, January.
    6. Guo, Yan & Yu, Xinning & Zhou, Caifeng & Lyu, Gaoyan, 2021. "Government subsidies for preventing supply disruption when the supplier has an outside option under competition," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 147(C).
    7. Nicola Secomandi, 2010. "Optimal Commodity Trading with a Capacitated Storage Asset," Management Science, INFORMS, vol. 56(3), pages 449-467, March.
    8. Wei, Cansheng & Li, Yongjian & Cai, Xiaoqiang, 2011. "Robust optimal policies of production and inventory with uncertain returns and demand," International Journal of Production Economics, Elsevier, vol. 134(2), pages 357-367, December.
    9. Xiting Gong & Sean X. Zhou, 2013. "Optimal Production Planning with Emissions Trading," Operations Research, INFORMS, vol. 61(4), pages 908-924, August.
    10. Anand Paul & Tharanga Rajapakshe & Suman Mallik, 2019. "Socially Optimal Contracting between a Regional Blood Bank and Hospitals," Production and Operations Management, Production and Operations Management Society, vol. 28(4), pages 908-932, April.
    11. Wei Xu & Dong-Ping Song, 2022. "Integrated optimisation for production capacity, raw material ordering and production planning under time and quantity uncertainties based on two case studies," Operational Research, Springer, vol. 22(3), pages 2343-2371, July.
    12. Xin Chen & Menglong Li, 2021. "Discrete Convex Analysis and Its Applications in Operations: A Survey," Production and Operations Management, Production and Operations Management Society, vol. 30(6), pages 1904-1926, June.
    13. Xin Chen & Peng Hu & Simai He, 2013. "Technical Note---Preservation of Supermodularity in Parametric Optimization Problems with Nonlattice Structures," Operations Research, INFORMS, vol. 61(5), pages 1166-1173, October.
    14. Zhu, Stuart X., 2013. "Dynamic replenishment, production, and pricing decisions, in the face of supply disruption and random price-sensitive demand," International Journal of Production Economics, Elsevier, vol. 146(2), pages 612-619.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Matthew J. Sobel & Volodymyr Babich, 2012. "Optimality of Myopic Policies for Dynamic Lot-Sizing Problems in Serial Production Lines with Random Yields and Autoregressive Demand," Operations Research, INFORMS, vol. 60(6), pages 1520-1536, December.
    2. Ioannis Ch. Paschalidis & Yong Liu, 2003. "Large Deviations-Based Asymptotics for Inventory Control in Supply Chains," Operations Research, INFORMS, vol. 51(3), pages 437-460, June.
    3. Chen Shaoxiang, 2004. "The Optimality of Hedging Point Policies for Stochastic Two-Product Flexible Manufacturing Systems," Operations Research, INFORMS, vol. 52(2), pages 312-322, April.
    4. Rodney P. Parker & Roman Kapuscinski, 2004. "Optimal Policies for a Capacitated Two-Echelon Inventory System," Operations Research, INFORMS, vol. 52(5), pages 739-755, October.
    5. Dimitris Bertsimas & Ioannis Ch. Paschalidis, 2001. "Probabilistic Service Level Guarantees in Make-to-Stock Manufacturing Systems," Operations Research, INFORMS, vol. 49(1), pages 119-133, February.
    6. Jian Yang & Zhaoqiong Qin, 2007. "Capacitated Production Control with Virtual Lateral Transshipments," Operations Research, INFORMS, vol. 55(6), pages 1104-1119, December.
    7. Qi Feng & J. George Shanthikumar, 2018. "Supply and Demand Functions in Inventory Models," Operations Research, INFORMS, vol. 66(1), pages 77-91, 1-2.
    8. Ganesh Janakiraman & Mahesh Nagarajan & Senthil Veeraraghavan, 2018. "Simple Policies for Managing Flexible Capacity," Manufacturing & Service Operations Management, INFORMS, vol. 20(2), pages 333-346, May.
    9. Wen Chen & Burcu Tan, 2022. "Dynamic procurement from multiple suppliers with random capacities," Annals of Operations Research, Springer, vol. 317(2), pages 509-536, October.
    10. Woonghee Tim Huh & Ganesh Janakiraman & Mahesh Nagarajan, 2016. "Capacitated Multiechelon Inventory Systems: Policies and Bounds," Manufacturing & Service Operations Management, INFORMS, vol. 18(4), pages 570-584, October.
    11. Y. Boulaksil & J. C. Fransoo & T. Tan, 2017. "Capacity reservation and utilization for a manufacturer with uncertain capacity and demand," OR Spectrum: Quantitative Approaches in Management, Springer;Gesellschaft für Operations Research e.V., vol. 39(3), pages 689-709, July.
    12. Gullu, Refik, 1998. "Base stock policies for production/inventory problems with uncertain capacity levels," European Journal of Operational Research, Elsevier, vol. 105(1), pages 43-51, February.
    13. Bora Kat & Zeynep Avṣar, 2011. "Using aggregate fill rate for dynamic scheduling of multi-class systems," Annals of Operations Research, Springer, vol. 182(1), pages 87-117, January.
    14. van Houtum, G. J. & Inderfurth, K. & Zijm, W. H. M., 1996. "Materials coordination in stochastic multi-echelon systems," European Journal of Operational Research, Elsevier, vol. 95(1), pages 1-23, November.
    15. Gregory A. DeCroix, 2006. "Optimal Policy for a Multiechelon Inventory System with Remanufacturing," Operations Research, INFORMS, vol. 54(3), pages 532-543, June.
    16. Gregory A. DeCroix & Paul H. Zipkin, 2005. "Inventory Management for an Assembly System with Product or Component Returns," Management Science, INFORMS, vol. 51(8), pages 1250-1265, August.
    17. Yang, Jian & Qi, Xiangtong & Xia, Yusen & Yu, Gang, 2006. "Inventory control with Markovian capacity and the option of order rejection," European Journal of Operational Research, Elsevier, vol. 174(1), pages 622-645, October.
    18. Asli Sencer Erdem & Mehmet Murat Fadilog̃lu & Süleyman Özekici, 2006. "An EOQ model with multiple suppliers and random capacity," Naval Research Logistics (NRL), John Wiley & Sons, vol. 53(1), pages 101-114, February.
    19. Weidong Chen & Cong Shi & Izak Duenyas, 2020. "Optimal Learning Algorithms for Stochastic Inventory Systems with Random Capacities," Production and Operations Management, Production and Operations Management Society, vol. 29(7), pages 1624-1649, July.
    20. Arifoglu, Kenan & Özekici, Süleyman, 2011. "Inventory management with random supply and imperfect information: A hidden Markov model," International Journal of Production Economics, Elsevier, vol. 134(1), pages 123-137, November.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:inm:oropre:v:52:y:2004:i:2:p:293-311. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Chris Asher (email available below). General contact details of provider: https://edirc.repec.org/data/inforea.html .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.