IDEAS home Printed from https://ideas.repec.org/a/gam/jsusta/v15y2023i10p8129-d1148690.html
   My bibliography  Save this article

Human Factors Analysis by Classifying Chemical Accidents into Operations

Author

Listed:
  • Esra Yalcin

    (Department of Occupational Safety, Institute of Pure and Applied Sciences, Marmara University, Istanbul 34722, Türkiye)

  • Gokcen Alev Ciftcioglu

    (Department of Chemical Engineering, Marmara University, Istanbul 34722, Türkiye)

  • Burcin Hulya Guzel

    (Ministry of Labour and Social Security, Ankara 06520, Türkiye)

Abstract

In the chemical industry, organizational and operational human factors significantly contribute to accidents. Chemical accidents occur in various operations of the industry due to a range of factors. Understanding the relationship between these factors and the accidents that happen is crucial in preventing similar accidents from happening repeatedly and promoting sustainability. Therefore, this study was divided into five operations: maintenance repair, process, loading unloading, storage, and shutdown startup of the chemical industry, to provide a more concrete, intuitive explanation of the interplay between causes and illustrate the routes to failure. The data were collected from 251 accident reports from various online data. The study was analyzed using the Human Factors Analysis and Classification System (HFACS) method as a conceptual framework. Each level’s frequency variables were obtained to define nominal and ordinal data. The chi-square test and Fisher’s exact test were used in the difference analysis of data in the model. The results show that the high-frequency accidents caused under the HFACS framework were organizational processes in the process (63.73%), in the storage (70.58%), and in the shutdown startup (91.66%), and skill-based errors in the maintenance repair (81.81%) and in the loading unloading (66.03%). Furthermore, resource management, technological environment, and personal readiness were significantly correlated with the operations. Human factors have differences in different operations in the chemical industry.

Suggested Citation

  • Esra Yalcin & Gokcen Alev Ciftcioglu & Burcin Hulya Guzel, 2023. "Human Factors Analysis by Classifying Chemical Accidents into Operations," Sustainability, MDPI, vol. 15(10), pages 1-16, May.
    • Handle: RePEc:gam:jsusta:v:15:y:2023:i:10:p:8129-:d:1148690
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/2071-1050/15/10/8129/pdf
    Download Restriction: no
    File URL: https://www.mdpi.com/2071-1050/15/10/8129/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Ming-Hui Liao & Chi-Tai Wang, 2021. "Using Enterprise Architecture to Integrate Lean Manufacturing, Digitalization, and Sustainability: A Lean Enterprise Case Study in the Chemical Industry," Sustainability, MDPI, vol. 13(9), pages 1-26, April.
    2. Lizhong Tong & Zhongmin Pu & Jizheng Ma, 2019. "Maintenance Supplier Evaluation and Selection for Safe and Sustainable Production in the Chemical Industry: A Case Study," Sustainability, MDPI, vol. 11(6), pages 1-15, March.
    3. Zhou, Jian-Lan & Lei, Yi, 2020. "A slim integrated with empirical study and network analysis for human error assessment in the railway driving process," Reliability Engineering and System Safety, Elsevier, vol. 204(C).
    4. Conghua Xue & Lijun Tang, 2019. "Organisational support and safety management: A study of shipboard safety supervision," The Economic and Labour Relations Review, , vol. 30(4), pages 549-565, December.
    5. Kandemir, Cagatay & Celik, Metin, 2021. "Determining the error producing conditions in marine engineering maintenance and operations through HFACS-MMO," Reliability Engineering and System Safety, Elsevier, vol. 206(C).
    6. Zarei, Esmaeil & Khan, Faisal & Abbassi, Rouzbeh, 2021. "Importance of human reliability in process operation: A critical analysis," Reliability Engineering and System Safety, Elsevier, vol. 211(C).
    7. Zhang, Li & He, Xuhong & Dai, Li-Cao & Huang, Xiang-Rui, 2007. "The simulator experimental study on the operator reliability of Qinshan nuclear power plant," Reliability Engineering and System Safety, Elsevier, vol. 92(2), pages 252-259.
    8. Mahdieh Delikhoon & Esmaeil Zarei & Osiris Valdez Banda & Mohammad Faridan & Ehsanollah Habibi, 2022. "Systems Thinking Accident Analysis Models: A Systematic Review for Sustainable Safety Management," Sustainability, MDPI, vol. 14(10), pages 1-28, May.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Catelani, Marcantonio & Ciani, Lorenzo & Guidi, Giulia & Patrizi, Gabriele, 2021. "An enhanced SHERPA (E-SHERPA) method for human reliability analysis in railway engineering," Reliability Engineering and System Safety, Elsevier, vol. 215(C).
    2. Zhou, Jian-Lan & Yu, Ze-Tai & Xiao, Ren-Bin, 2022. "A large-scale group Success Likelihood Index Method to estimate human error probabilities in the railway driving process," Reliability Engineering and System Safety, Elsevier, vol. 228(C).
    3. Bhardwaj, U. & Teixeira, A.P. & Guedes Soares, C., 2022. "Casualty analysis methodology and taxonomy for FPSO accident analysis," Reliability Engineering and System Safety, Elsevier, vol. 218(PB).
    4. Lin, Boliang & Zhao, Yinan, 2021. "Synchronized optimization of EMU train assignment and second-level preventive maintenance scheduling," Reliability Engineering and System Safety, Elsevier, vol. 215(C).
    5. Edwin Espinel Blanco & Guillermo Valencia Ochoa & Jorge Duarte Forero, 2020. "Combining Energy Management Indicators and Life Cycle Assessment Indicators to Promote Sustainability in a Paper Production Plant," Resources, MDPI, vol. 9(6), pages 1-21, June.
    6. Muhammet Gul & Muhammet Fatih Ak, 2022. "Occupational Risk Assessment for Flight Schools: A 3,4-Quasirung Fuzzy Multi-Criteria Decision Making-Based Approach," Sustainability, MDPI, vol. 14(15), pages 1-22, July.
    7. Neeraj Kumar & Mohit Tyagi & Anish Sachdeva & Yigit Kazancoglu & Mangey Ram, 2022. "Impact analysis of COVID-19 outbreak on cold supply chains of perishable products using a SWARA based MULTIMOORA approach," Operations Management Research, Springer, vol. 15(3), pages 1290-1314, December.
    8. Shivani Guru & D. K. Mahalik, 2019. "A comparative study on performance measurement of Indian public sector banks using AHP-TOPSIS and AHP-grey relational analysis," OPSEARCH, Springer;Operational Research Society of India, vol. 56(4), pages 1213-1239, December.
    9. Dinulescu Ruxandra & Dobrin Cosmin, 2022. "Applying the fuzzy analytical hierarchy process for classifying and prioritizing healthcare quality attributes," Management & Marketing, Sciendo, vol. 17(1), pages 15-40, March.
    10. Mahdieh Delikhoon & Esmaeil Zarei & Osiris Valdez Banda & Mohammad Faridan & Ehsanollah Habibi, 2022. "Systems Thinking Accident Analysis Models: A Systematic Review for Sustainable Safety Management," Sustainability, MDPI, vol. 14(10), pages 1-28, May.
    11. Chun-Ho Chen, 2019. "A New Multi-Criteria Assessment Model Combining GRA Techniques with Intuitionistic Fuzzy Entropy-Based TOPSIS Method for Sustainable Building Materials Supplier Selection," Sustainability, MDPI, vol. 11(8), pages 1-18, April.
    12. Liu, Zengkai & Ma, Qiang & Cai, Baoping & Shi, Xuewei & Zheng, Chao & Liu, Yonghong, 2022. "Risk coupling analysis of subsea blowout accidents based on dynamic Bayesian network and NK model," Reliability Engineering and System Safety, Elsevier, vol. 218(PA).
    13. Monferini, A. & Konstandinidou, M. & Nivolianitou, Z. & Weber, S. & Kontogiannis, T. & Kafka, P. & Kay, A.M. & Leva, M.C. & Demichela, M., 2013. "A compound methodology to assess the impact of human and organizational factors impact on the risk level of hazardous industrial plants," Reliability Engineering and System Safety, Elsevier, vol. 119(C), pages 280-289.
    14. Akide Cerci Ogmen & Ismail Ekmekci, 2022. "HEART Hybrid Methods for Assessing Human Reliability in Coal-Fired Thermal Power Plant Process," Sustainability, MDPI, vol. 14(17), pages 1-16, August.
    15. Lan, He & Ma, Xiaoxue & Ma, Laihao & Qiao, Weiliang, 2023. "Pattern investigation of total loss maritime accidents based on association rule mining," Reliability Engineering and System Safety, Elsevier, vol. 229(C).
    16. Carolina López-Nicolás & Jesús Ruiz-Nicolás & Enrique Mateo-Ortuño, 2021. "Towards Sustainable Innovative Business Models," Sustainability, MDPI, vol. 13(11), pages 1-19, May.
    17. Iraj Mohammadfam & Ali Asghar Khajevandi & Hesam Dehghani & Mohammad Babamiri & Maryam Farhadian, 2022. "Analysis of Factors Affecting Human Reliability in the Mining Process Design Using Fuzzy Delphi and DEMATEL Methods," Sustainability, MDPI, vol. 14(13), pages 1-19, July.
    18. Liu, Jintao & Schmid, Felix & Li, Keping & Zheng, Wei, 2021. "A knowledge graph-based approach for exploring railway operational accidents," Reliability Engineering and System Safety, Elsevier, vol. 207(C).
    19. Rungskunroch, Panrawee & Jack, Anson & Kaewunruen, Sakdirat, 2021. "Benchmarking on railway safety performance using Bayesian inference, decision tree and petri-net techniques based on long-term accidental data sets," Reliability Engineering and System Safety, Elsevier, vol. 213(C).
    20. Shin, Sung-Min & Lee, Sang Hun & Shin, Seung Ki, 2022. "A novel approach for quantitative importance analysis of safety DI&C systems in the nuclear field," Reliability Engineering and System Safety, Elsevier, vol. 228(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jsusta:v:15:y:2023:i:10:p:8129-:d:1148690. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.