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Material Treatment in the Pulsation Reactor—From Flame Spray Pyrolysis to Industrial Scale

Author

Listed:
  • Stefan Heidinger

    (Boysen-TU Dresden-Research Training Group, Technische Universität Dresden, 01062 Dresden, Germany)

  • Felix Spranger

    (Boysen-TU Dresden-Research Training Group, Technische Universität Dresden, 01062 Dresden, Germany)

  • Jakub Dostál

    (Boysen-TU Dresden-Research Training Group, Technische Universität Dresden, 01062 Dresden, Germany)

  • Chunliang Zhang

    (Boysen-TU Dresden-Research Training Group, Technische Universität Dresden, 01062 Dresden, Germany)

  • Christian Klaus

    (IBU-Tec Advanced Materials AG, Hainweg 9-11, 99425 Weimar, Germany)

Abstract

Current challenges in the areas of health care, environmental protection, and, especially, the mobility transition have introduced a wide range of applications for specialized high-performance materials. Hence, this paper presents a novel approach for designing materials with flame spray pyrolysis on a lab scale and transferring the synthesis to the pulsation reactor for mass production while preserving the advantageous material properties of small particle sizes and highly specific surface areas. A proof of concept is delivered for zirconia and silica via empirical studies. Furthermore, an interdisciplinary approach is introduced to model the processes in a pulsation reactor in general and for single material particles specifically. Finally, facilities for laboratory investigations and pulsation reactor testing in an industrial environment are presented.

Suggested Citation

  • Stefan Heidinger & Felix Spranger & Jakub Dostál & Chunliang Zhang & Christian Klaus, 2022. "Material Treatment in the Pulsation Reactor—From Flame Spray Pyrolysis to Industrial Scale," Sustainability, MDPI, vol. 14(6), pages 1-19, March.
    • Handle: RePEc:gam:jsusta:v:14:y:2022:i:6:p:3232-:d:767690
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    References listed on IDEAS

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    1. Meng, Xiangmei & de Jong, Wiebren & Kudra, Tadeusz, 2016. "A state-of-the-art review of pulse combustion: Principles, modeling, applications and R&D issues," Renewable and Sustainable Energy Reviews, Elsevier, vol. 55(C), pages 73-114.
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