IDEAS home Printed from https://ideas.repec.org/a/gam/jsusta/v14y2022i19p12562-d932161.html
   My bibliography  Save this article

Modeling of the Master Production Schedule for the Digital Transition of Manufacturing SMEs in the Context of Industry 4.0

Author

Listed:
  • Estefania Tobon-Valencia

    (Flow&Co. (Groupe Square Management), Chercheure au Square Research Center, 173 Avenue Achille Peretti, 92200 Neuilly-sur Seine, France)

  • Samir Lamouri

    (Laboratoire d’Automatique, de Mécanique et d’Informatique Industrielles et Humaines (LAMIH)—UMR CNRS 8201, Arts et Métiers, 151 Boulevard de l’hôpital, 75013 Paris, France)

  • Robert Pellerin

    (Department of Mathematics and Industrial Engineering, École Polytechnique Montréal, Montreal, QC H3T AJ4, Canada)

  • Alexandre Moeuf

    (Pytho Performance Partners, 119 Chemin du Vacher, 38260 Thodure, France)

Abstract

The purpose of this article is to propose a guide for the digital transformation (4.0) of a manufacturing SME’s medium-term production planning process, the master production schedule (MPS). A model of the current MPS process of a group of SMEs is presented as a starting point toward digitization. The current state of this process reveals a lack of tools to support decision making and the need to increase the reliability of input data and to make the process more agile. Industry 4.0 technologies and process modeling could increase agility in the planning process. However, the digital transformation of medium-term planning activities in SMEs has not been studied. To fill this gap, a group of six experts was consulted. The novelty of this study was to identify the Industry 4.0 technologies that could improve medium-term planning and integrate them into a standardized MPS process model. This model is an ultimate point of digitization that cannot be achieved immediately by any SME, but only after several cycles of planning, deployment, and improvement. Therefore, this research also provides a method to help SMEs determine how to start the digitization of their MPS process.

Suggested Citation

  • Estefania Tobon-Valencia & Samir Lamouri & Robert Pellerin & Alexandre Moeuf, 2022. "Modeling of the Master Production Schedule for the Digital Transition of Manufacturing SMEs in the Context of Industry 4.0," Sustainability, MDPI, vol. 14(19), pages 1-28, October.
  • Handle: RePEc:gam:jsusta:v:14:y:2022:i:19:p:12562-:d:932161
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/2071-1050/14/19/12562/pdf
    Download Restriction: no

    File URL: https://www.mdpi.com/2071-1050/14/19/12562/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Fateme Akhoondi & M.M. Lotfi, 2016. "A heuristic algorithm for master production scheduling problem with controllable processing times and scenario-based demands," International Journal of Production Research, Taylor & Francis Journals, vol. 54(12), pages 3659-3676, June.
    2. Osterrieder, Philipp & Budde, Lukas & Friedli, Thomas, 2020. "The smart factory as a key construct of industry 4.0: A systematic literature review," International Journal of Production Economics, Elsevier, vol. 221(C).
    3. Alexandre Dolgui & Dmitry Ivanov & Suresh P. Sethi & Boris Sokolov, 2019. "Scheduling in production, supply chain and Industry 4.0 systems by optimal control: fundamentals, state-of-the-art and applications," International Journal of Production Research, Taylor & Francis Journals, vol. 57(2), pages 411-432, January.
    4. Hedenstierna, Carl Philip T. & Disney, Stephen M., 2018. "Avoiding the capacity cost trap: Three means of smoothing under cyclical production planning," International Journal of Production Economics, Elsevier, vol. 201(C), pages 149-162.
    5. Jonsson, Patrik & Kjellsdotter Ivert, Linea, 2015. "Improving performance with sophisticated master production scheduling," International Journal of Production Economics, Elsevier, vol. 168(C), pages 118-130.
    6. Frédéric Rosin & Pascal Forget & Samir Lamouri & Robert Pellerin, 2022. "Enhancing the Decision-Making Process through Industry 4.0 Technologies," Sustainability, MDPI, vol. 14(1), pages 1-35, January.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Agnieszka A. Tubis & Katarzyna Grzybowska, 2022. "In Search of Industry 4.0 and Logistics 4.0 in Small-Medium Enterprises—A State of the Art Review," Energies, MDPI, vol. 15(22), pages 1-26, November.
    2. Stüve, David & van der Meer, Robert & Lütke Entrup, Matthias & Agha, Mouhamad Shaker Ali, 2020. "Supply chain planning in the food industry," Chapters from the Proceedings of the Hamburg International Conference of Logistics (HICL), in: Kersten, Wolfgang & Blecker, Thorsten & Ringle, Christian M. (ed.), Data Science and Innovation in Supply Chain Management: How Data Transforms the Value Chain. Proceedings of the Hamburg International Conference of Lo, volume 29, pages 317-353, Hamburg University of Technology (TUHH), Institute of Business Logistics and General Management.
    3. Bertha Leticia Treviño-Elizondo & Heriberto García-Reyes, 2023. "An Employee Competency Development Maturity Model for Industry 4.0 Adoption," Sustainability, MDPI, vol. 15(14), pages 1-29, July.
    4. Lemstra, Mary Anny Moraes Silva & de Mesquita, Marco Aurélio, 2023. "Industry 4.0: a tertiary literature review," Technological Forecasting and Social Change, Elsevier, vol. 186(PB).
    5. Hsing-Chun Hung & Yuh-Wen Chen, 2023. "Striving to Achieve United Nations Sustainable Development Goals of Taiwanese SMEs by Adopting Industry 4.0," Sustainability, MDPI, vol. 15(3), pages 1-18, January.
    6. Irina Albãstroiu & Calcedonia Enache & Andrei Cepoi & Adrian Istrate & Teodora Liliana Andrei, 2021. "Adopting IoT-Based Solutions for Smart Homes. The Perspective of the Romanian Users," The AMFITEATRU ECONOMIC journal, Academy of Economic Studies - Bucharest, Romania, vol. 23(57), pages 325-325.
    7. Asim Abdullah & Muhammad Haris & Omar Abdul Aziz & Rozeha A. Rashid & Ahmad Shahidan Abdullah, 2023. "UTMInDualSymFi: A Dual-Band Wi-Fi Dataset for Fingerprinting Positioning in Symmetric Indoor Environments," Data, MDPI, vol. 8(1), pages 1-38, January.
    8. Guillermo Fuertes & Jorge Zamorano & Miguel Alfaro & Manuel Vargas & Jorge Sabattin & Claudia Duran & Rodrigo Ternero & Ricardo Rivera, 2022. "Opportunities of the Technological Trends Linked to Industry 4.0 for Achieve Sustainable Manufacturing Objectives," Sustainability, MDPI, vol. 14(18), pages 1-36, September.
    9. Jang, Hyunmi & Haddoud, Mohamed Yacine & Roh, Saeyeon & Onjewu, Adah-Kole Emmanuel & Choi, Taeeun, 2023. "Implementing smart factory: A fuzzy-set analysis to uncover successful paths," Technological Forecasting and Social Change, Elsevier, vol. 195(C).
    10. Shih-Chia Chang & Hsu-Hwa Chang & Ming-Tsang Lu, 2021. "Evaluating Industry 4.0 Technology Application in SMEs: Using a Hybrid MCDM Approach," Mathematics, MDPI, vol. 9(4), pages 1-21, February.
    11. Jonathan Brodeur & Robert Pellerin & Isabelle Deschamps, 2022. "Operationalization of Critical Success Factors to Manage the Industry 4.0 Transformation of Manufacturing SMEs," Sustainability, MDPI, vol. 14(14), pages 1-35, July.
    12. Bożena Gajdzik & Magdalena Jaciow & Robert Wolny, 2023. "Types of E-Consumers and Their Implications for Sustainable Consumption—A Study of the Behavior of Polish E-Consumers in the Second Decade of the 21st Century," Sustainability, MDPI, vol. 15(16), pages 1-21, August.
    13. Germán Herrera Vidal & Jairo R. Coronado-Hernández & Claudia Minnaard, 2023. "Measuring manufacturing system complexity: a literature review," Journal of Intelligent Manufacturing, Springer, vol. 34(7), pages 2865-2888, October.
    14. Fromhold-Eisebith, Martina & Marschall, Philip & Peters, Robert & Thomes, Paul, 2021. "Torn between digitized future and context dependent past – How implementing ‘Industry 4.0’ production technologies could transform the German textile industry," Technological Forecasting and Social Change, Elsevier, vol. 166(C).
    15. Benitez, Guilherme Brittes & Ghezzi, Antonio & Frank, Alejandro G., 2023. "When technologies become Industry 4.0 platforms: Defining the role of digital technologies through a boundary-spanning perspective," International Journal of Production Economics, Elsevier, vol. 260(C).
    16. Pedota, Mattia & Grilli, Luca & Piscitello, Lucia, 2023. "Technology adoption and upskilling in the wake of Industry 4.0," Technological Forecasting and Social Change, Elsevier, vol. 187(C).
    17. Christian Scheller & Kerstin Schmidt & Thomas Stefan Spengler, 2021. "Decentralized master production and recycling scheduling of lithium-ion batteries: a techno-economic optimization model," Journal of Business Economics, Springer, vol. 91(2), pages 253-282, March.
    18. Erick Miranda-Meza & Iván Derpich & Juan M. Sepúlveda, 2024. "An Icon-Based Methodology for the Design of a Prototype of a Multi-Process, Multi-Product, Aggregated Production Planning Software," Mathematics, MDPI, vol. 12(2), pages 1-25, January.
    19. Liu, Weihua & Liang, Zhicheng & Ye, Zi & Liu, Liang, 2016. "The optimal decision of customer order decoupling point for order insertion scheduling in logistics service supply chain," International Journal of Production Economics, Elsevier, vol. 175(C), pages 50-60.
    20. Li, Mingxing & Huang, George Q., 2021. "Production-intralogistics synchronization of industry 4.0 flexible assembly lines under graduation intelligent manufacturing system," International Journal of Production Economics, Elsevier, vol. 241(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jsusta:v:14:y:2022:i:19:p:12562-:d:932161. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.