Recent Advances in Bio-Based Additive Flame Retardants for Thermosetting Resins

Thermosetting resins are used in many applications due to their great mechanical properties, chemical resistance, and dimensional stability. However, the flammability of thermosets needs to be improved to minimize fire risk and meet fire safety regulations. Some commercially available flame retardants have an adverse effect on people’s health and the environment. Thus, the development of novel, more sustainable flame retardants obtained or derived from biomass has become an objective of contemporary research. The objective of this study is to summarize recent progress on bio-based flame retardants for thermosetting resins so as to promote their prompt development. Groups of biomass compounds with a potential for flame retardant industrial applications were introduced, and their thermal degradation was investigated. The authors focused mostly on the thermal degradation of composites containing bio-based flame retardants determined by thermogravimetric analysis, their tendency to sustain a flame determined by a limiting oxygen index, and fire behavior determined by a cone calorimeter test. The results showed that the mode of action is mostly based on the forming of the char layer. However, in many cases, there is still a necessity to input a high amount of additive to achieve significant flame retardancy effects, which may adversely impact mechanical properties.