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Experimental study on the effect of drop size in rain erosion test and on lifetime prediction of wind turbine blades

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  • Bech, Jakob Ilsted
  • Johansen, Nicolai Frost-Jensen
  • Madsen, Martin Bonde
  • Hannesdóttir, Ásta
  • Hasager, Charlotte Bay

Abstract

Rain erosion of turbine blades causes loss of production and expensive repairs in the wind energy sector. There is a common consensus, that the size of impacting rain drops has a governing effect on the added damage. However, the literature lacks systematic experimental studies on the topic. In the present paper the effects of drop sizes in Rain Erosion Tests (RET) are studied for a commercial polyurethane based top coat applied to glass fiber-epoxy specimens. The tests are conducted applying a whirling arm RET at impact velocities ranging from 90 to 150 m/s and with four different rain field setups generating mean droplet diameters of 0.76 mm, 1.90 mm, 2.38 mm and 3.50 mm respectively. The time to damage at the end of incubation is determined by inspection of photographs captured inline at regular intervals through the test.

Suggested Citation

  • Bech, Jakob Ilsted & Johansen, Nicolai Frost-Jensen & Madsen, Martin Bonde & Hannesdóttir, Ásta & Hasager, Charlotte Bay, 2022. "Experimental study on the effect of drop size in rain erosion test and on lifetime prediction of wind turbine blades," Renewable Energy, Elsevier, vol. 197(C), pages 776-789.
    • Handle: RePEc:eee:renene:v:197:y:2022:i:c:p:776-789
    DOI: 10.1016/j.renene.2022.06.127
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    References listed on IDEAS

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    1. Hasager, C. & Vejen, F. & Bech, J.I. & Skrzypiński, W.R. & Tilg, A.-M. & Nielsen, M., 2020. "Assessment of the rain and wind climate with focus on wind turbine blade leading edge erosion rate and expected lifetime in Danish Seas," Renewable Energy, Elsevier, vol. 149(C), pages 91-102.
    2. Slot, H.M. & Gelinck, E.R.M. & Rentrop, C. & van der Heide, E., 2015. "Leading edge erosion of coated wind turbine blades: Review of coating life models," Renewable Energy, Elsevier, vol. 80(C), pages 837-848.
    3. Charlotte Bay Hasager & Flemming Vejen & Witold Robert Skrzypiński & Anna-Maria Tilg, 2021. "Rain Erosion Load and Its Effect on Leading-Edge Lifetime and Potential of Erosion-Safe Mode at Wind Turbines in the North Sea and Baltic Sea," Energies, MDPI, vol. 14(7), pages 1-24, April.
    4. Verma, Amrit Shankar & Jiang, Zhiyu & Caboni, Marco & Verhoef, Hans & van der Mijle Meijer, Harald & Castro, Saullo G.P. & Teuwen, Julie J.E., 2021. "A probabilistic rainfall model to estimate the leading-edge lifetime of wind turbine blade coating system," Renewable Energy, Elsevier, vol. 178(C), pages 1435-1455.
    5. Mishnaevsky, Leon & Hasager, Charlotte Bay & Bak, Christian & Tilg, Anna-Maria & Bech, Jakob I. & Doagou Rad, Saeed & Fæster, Søren, 2021. "Leading edge erosion of wind turbine blades: Understanding, prevention and protection," Renewable Energy, Elsevier, vol. 169(C), pages 953-969.
    6. Herring, Robbie & Dyer, Kirsten & Martin, Ffion & Ward, Carwyn, 2019. "The increasing importance of leading edge erosion and a review of existing protection solutions," Renewable and Sustainable Energy Reviews, Elsevier, vol. 115(C).
    7. Papi, Francesco & Balduzzi, Francesco & Ferrara, Giovanni & Bianchini, Alessandro, 2021. "Uncertainty quantification on the effects of rain-induced erosion on annual energy production and performance of a Multi-MW wind turbine," Renewable Energy, Elsevier, vol. 165(P1), pages 701-715.
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    Cited by:

    1. Sara C. Pryor & Rebecca J. Barthelmie & Jeremy Cadence & Ebba Dellwik & Charlotte B. Hasager & Stephan T. Kral & Joachim Reuder & Marianne Rodgers & Marijn Veraart, 2022. "Atmospheric Drivers of Wind Turbine Blade Leading Edge Erosion: Review and Recommendations for Future Research," Energies, MDPI, vol. 15(22), pages 1-41, November.
    2. Kumarasamy Palanimuthu & Ganesh Mayilsamy & Ameerkhan Abdul Basheer & Seong-Ryong Lee & Dongran Song & Young Hoon Joo, 2022. "A Review of Recent Aerodynamic Power Extraction Challenges in Coordinated Pitch, Yaw, and Torque Control of Large-Scale Wind Turbine Systems," Energies, MDPI, vol. 15(21), pages 1-27, November.
    3. López, Javier Contreras & Kolios, Athanasios & Wang, Lin & Chiachio, Manuel, 2023. "A wind turbine blade leading edge rain erosion computational framework," Renewable Energy, Elsevier, vol. 203(C), pages 131-141.

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