IDEAS home Printed from https://ideas.repec.org/a/eee/proeco/v206y2018icp146-158.html
   My bibliography  Save this article

Cost modeling and analysis for Mask Image Projection Stereolithography additive manufacturing: Simultaneous production with mixed geometries

Author

Listed:
  • Yang, Yiran
  • Li, Lin

Abstract

Additive manufacturing has obtained widespread and continuously increasing interest, owing to its distinguished advantages (e.g., reduced material waste and enhanced manufacturing complexity) compared to traditional manufacturing processes. Currently, the implementation of additive manufacturing in the industrial sector is limited to small-scale production with high customization level. In current literature, the cost analysis for complex production layouts especially with mixed geometries are not fully studied, and some popular additive manufacturing processes are not well investigated for cost performance. Therefore, in this paper, a comprehensive cost model is established to theoretically evaluate the cost performance of the Mask Image Projection Stereolithography process for simultaneously fabricating multiple mixed geometries. In addition, an optimization problem is formulated to reduce the additive manufacturing costs considering the set of decision variables (layer thickness and surface stratification angle) under the constraints of production throughput and part quality. The case study results indicate that 26% of cost savings can be achieved by solving the proposed optimization problem. Furthermore, a sensitivity analysis is conducted which shows that the raw material unit price and the initial investment on additive manufacturing hardware and software are the main cost drivers.

Suggested Citation

  • Yang, Yiran & Li, Lin, 2018. "Cost modeling and analysis for Mask Image Projection Stereolithography additive manufacturing: Simultaneous production with mixed geometries," International Journal of Production Economics, Elsevier, vol. 206(C), pages 146-158.
    • Handle: RePEc:eee:proeco:v:206:y:2018:i:c:p:146-158
    DOI: 10.1016/j.ijpe.2018.09.023
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0925527318303931
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.ijpe.2018.09.023?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Yiran Yang & Lin Li & Yayue Pan & Zeyi Sun, 2017. "Energy Consumption Modeling of Stereolithography-Based Additive Manufacturing Toward Environmental Sustainability," Journal of Industrial Ecology, Yale University, vol. 21(S1), pages 168-178, November.
    2. Schniederjans, Dara G., 2017. "Adoption of 3D-printing technologies in manufacturing: A survey analysis," International Journal of Production Economics, Elsevier, vol. 183(PA), pages 287-298.
    3. Martin Baumers & Luca Beltrametti & Angelo Gasparre & Richard Hague, 2017. "Informing additive manufacturing technology adoption: total cost and the impact of capacity utilisation," International Journal of Production Research, Taylor & Francis Journals, vol. 55(23), pages 6957-6970, December.
    4. Hartl, Richard F. & Kort, Peter M., 2017. "Possible market entry of a firm with an additive manufacturing technology," International Journal of Production Economics, Elsevier, vol. 194(C), pages 190-199.
    5. Mellor, Stephen & Hao, Liang & Zhang, David, 2014. "Additive manufacturing: A framework for implementation," International Journal of Production Economics, Elsevier, vol. 149(C), pages 194-201.
    6. Baumers, Martin & Dickens, Phill & Tuck, Chris & Hague, Richard, 2016. "The cost of additive manufacturing: machine productivity, economies of scale and technology-push," Technological Forecasting and Social Change, Elsevier, vol. 102(C), pages 193-201.
    7. Weller, Christian & Kleer, Robin & Piller, Frank T., 2015. "Economic implications of 3D printing: Market structure models in light of additive manufacturing revisited," International Journal of Production Economics, Elsevier, vol. 164(C), pages 43-56.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Nazanin Hosseini Arian & Alireza Pooya & Fariborz Rahimnia & Ali Sibevei, 2021. "Assessment the effect of rapid prototyping implementation on supply chain sustainability: a system dynamics approach," Operations Management Research, Springer, vol. 14(3), pages 467-493, December.
    2. Ding, Jin & Baumers, Martin & Clark, Elizabeth A. & Wildman, Ricky D., 2021. "The economics of additive manufacturing: Towards a general cost model including process failure," International Journal of Production Economics, Elsevier, vol. 237(C).
    3. Lei Di & Yiran Yang, 2020. "Cost Modeling and Evaluation of Direct Metal Laser Sintering with Integrated Dynamic Process Planning," Sustainability, MDPI, vol. 13(1), pages 1-17, December.
    4. Marić, Josip & Opazo-Basáez, Marco & Vlačić, Božidar & Dabić, Marina, 2023. "Innovation management of three-dimensional printing (3DP) technology: Disclosing insights from existing literature and determining future research streams," Technological Forecasting and Social Change, Elsevier, vol. 193(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Marić, Josip & Opazo-Basáez, Marco & Vlačić, Božidar & Dabić, Marina, 2023. "Innovation management of three-dimensional printing (3DP) technology: Disclosing insights from existing literature and determining future research streams," Technological Forecasting and Social Change, Elsevier, vol. 193(C).
    2. Naghshineh, Bardia & Carvalho, Helena, 2022. "The implications of additive manufacturing technology adoption for supply chain resilience: A systematic search and review," International Journal of Production Economics, Elsevier, vol. 247(C).
    3. Beltagui, Ahmad & Kunz, Nathan & Gold, Stefan, 2020. "The role of 3D printing and open design on adoption of socially sustainable supply chain innovation," International Journal of Production Economics, Elsevier, vol. 221(C).
    4. Kleer, Robin & Piller, Frank T., 2019. "Local manufacturing and structural shifts in competition: Market dynamics of additive manufacturing," International Journal of Production Economics, Elsevier, vol. 216(C), pages 23-34.
    5. Ding, Jin & Baumers, Martin & Clark, Elizabeth A. & Wildman, Ricky D., 2021. "The economics of additive manufacturing: Towards a general cost model including process failure," International Journal of Production Economics, Elsevier, vol. 237(C).
    6. Foshammer, Jeppe & Søberg, Peder Veng & Helo, Petri & Ituarte, Iñigo Flores, 2022. "Identification of aftermarket and legacy parts suitable for additive manufacturing: A knowledge management-based approach," International Journal of Production Economics, Elsevier, vol. 253(C).
    7. Candi, Marina & Beltagui, Ahmad, 2019. "Effective use of 3D printing in the innovation process," Technovation, Elsevier, vol. 80, pages 63-73.
    8. Robert B. Handfield & James Aitken & Neil Turner & Tillmann Boehme & Cecil Bozarth, 2022. "Assessing Adoption Factors for Additive Manufacturing: Insights from Case Studies," Logistics, MDPI, vol. 6(2), pages 1-22, June.
    9. Harshad Sonar & Vivek Khanzode & Milind Akarte, 2022. "Additive Manufacturing Enabled Supply Chain Management: A Review and Research Directions," Vision, , vol. 26(2), pages 147-162, June.
    10. Dhir, Amandeep & Talwar, Shalini & Islam, Nazrul & Alghafes, Rasha & Badghish, Saeed, 2023. "Different strokes for different folks: Comparative analysis of 3D printing in large, medium and small firms," Technovation, Elsevier, vol. 125(C).
    11. Culot, Giovanna & Orzes, Guido & Sartor, Marco & Nassimbeni, Guido, 2020. "The future of manufacturing: A Delphi-based scenario analysis on Industry 4.0," Technological Forecasting and Social Change, Elsevier, vol. 157(C).
    12. Marco Savastano & Carlo Amendola & Francesco Bellini & Fabrizio D’Ascenzo, 2019. "Contextual Impacts on Industrial Processes Brought by the Digital Transformation of Manufacturing: A Systematic Review," Sustainability, MDPI, vol. 11(3), pages 1-38, February.
    13. Evgenii A. Konnikov & Olga A. Konnikova & Dmitriy G. Rodionov, 2019. "Impact of 3D-Printing Technologies on the Transformation of Industrial Production in the Arctic Zone," Resources, MDPI, vol. 8(1), pages 1-15, January.
    14. Martin Baumers & Luca Beltrametti & Angelo Gasparre & Richard Hague, 2017. "Informing additive manufacturing technology adoption: total cost and the impact of capacity utilisation," International Journal of Production Research, Taylor & Francis Journals, vol. 55(23), pages 6957-6970, December.
    15. Turkcan, Hulya & Imamoglu, Salih Zeki & Ince, Huseyin, 2022. "To be more innovative and more competitive in dynamic environments: The role of additive manufacturing," International Journal of Production Economics, Elsevier, vol. 246(C).
    16. Ukobitz, Desirée Valeria & Faullant, Rita, 2022. "The relative impact of isomorphic pressures on the adoption of radical technology: Evidence from 3D printing," Technovation, Elsevier, vol. 113(C).
    17. Holzmann, Patrick & Breitenecker, Robert J. & Schwarz, Erich J. & Gregori, Patrick, 2020. "Business model design for novel technologies in nascent industries: An investigation of 3D printing service providers," Technological Forecasting and Social Change, Elsevier, vol. 159(C).
    18. Naghshineh, Bardia & Ribeiro, André & Jacinto, Celeste & Carvalho, Helena, 2021. "Social impacts of additive manufacturing: A stakeholder-driven framework," Technological Forecasting and Social Change, Elsevier, vol. 164(C).
    19. Colosimo, Bianca Maria & Cavalli, Simona & Grasso, Marco, 2020. "A cost model for the economic evaluation of in-situ monitoring tools in metal additive manufacturing," International Journal of Production Economics, Elsevier, vol. 223(C).
    20. Jiang, Ruth & Kleer, Robin & Piller, Frank T., 2017. "Predicting the future of additive manufacturing: A Delphi study on economic and societal implications of 3D printing for 2030," Technological Forecasting and Social Change, Elsevier, vol. 117(C), pages 84-97.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:proeco:v:206:y:2018:i:c:p:146-158. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/locate/ijpe .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.