Experimental and numerical methods for the performance analysis of a tubular three-pass solar air heater

A new absorber surface is designed for solar air heaters to make them compact and enhance heat transfer parameters. The current paper presents the novel absorber design using a tubular surface having three-pass in counter-flow. The absorber tubes are constructed from thin sheets of aluminium; 15 tubes are closely spaced in line with each other to establish three-pass, i.e. five tubes per pass. The research paper investigates numerically and experimentally the thermo-hydraulic performance of a Tubular Three-pass Solar Air Heater (TTPSAH). The numerical model was developed using MATLAB to predict the performance and outlet air temperature. The error in numerical and experimental evaluation is approximately 5%, showing promising results. It was found that the TTPSAH accelerates heat transfer in a compact surface area. The maximum thermal efficiency was evaluated as 60.04%, 41% and 33.3% for an airflow rate of 0.006 kg/s, 0.004 kg/s, and 0.002 kg/s respectively. Thermal enhancement with a maximum outlet air temperature of 110.6 °C, 91.4 °C and 80.2 °C was recorded at a mass flow rate of 0.002 kg/s, 0.004 kg/s and 0.006 kg/s in glazed conditions. Furthermore, the research includes an estimation of the energy cost per kilowatt-hour (kWh), which amounts to $0.017, $0.025, and $0.0311 for mass flow rates of 0.006 kg/s, 0.004 kg/s, and 0.002 kg/s, respectively.