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Using a TSP heuristic for routing order pickers in warehouses

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  • Theys, Christophe
  • Bräysy, Olli
  • Dullaert, Wout
  • Raa, Birger

Abstract

In this paper, we deal with the sequencing and routing problem of order pickers in conventional multi-parallel-aisle warehouse systems. For this NP-hard Steiner travelling salesman problem (TSP), exact algorithms only exist for warehouses with at most three cross aisles, while for other warehouse types literature provides a selection of dedicated construction heuristics. We evaluate to what extent reformulating and solving the problem as a classical TSP leads to performance improvements compared to existing dedicated heuristics. We report average savings in route distance of up to 47% when using the LKH (Lin-Kernighan-Helsgaun) TSP heuristic. Additionally, we examine if combining problem-specific solution concepts from dedicated heuristics with high-quality local search features could be useful. Lastly, we verify whether the sophistication of 'state-of-the-art' local search heuristics is necessary for routing order pickers in warehouses, or whether a subset of features suffices to generate high-quality solutions.

Suggested Citation

  • Theys, Christophe & Bräysy, Olli & Dullaert, Wout & Raa, Birger, 2010. "Using a TSP heuristic for routing order pickers in warehouses," European Journal of Operational Research, Elsevier, vol. 200(3), pages 755-763, February.
    • Handle: RePEc:eee:ejores:v:200:y:2010:i:3:p:755-763
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    References listed on IDEAS

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    1. Olli Bräysy & Michel Gendreau, 2005. "Vehicle Routing Problem with Time Windows, Part I: Route Construction and Local Search Algorithms," Transportation Science, INFORMS, vol. 39(1), pages 104-118, February.
    2. de Koster, Rene & Le-Duc, Tho & Roodbergen, Kees Jan, 2007. "Design and control of warehouse order picking: A literature review," European Journal of Operational Research, Elsevier, vol. 182(2), pages 481-501, October.
    3. Olli Bräysy & Michel Gendreau, 2005. "Vehicle Routing Problem with Time Windows, Part II: Metaheuristics," Transportation Science, INFORMS, vol. 39(1), pages 119-139, February.
    4. Gu, Jinxiang & Goetschalckx, Marc & McGinnis, Leon F., 2007. "Research on warehouse operation: A comprehensive review," European Journal of Operational Research, Elsevier, vol. 177(1), pages 1-21, February.
    5. Helsgaun, Keld, 2000. "An effective implementation of the Lin-Kernighan traveling salesman heuristic," European Journal of Operational Research, Elsevier, vol. 126(1), pages 106-130, October.
    6. H. Donald Ratliff & Arnon S. Rosenthal, 1983. "Order-Picking in a Rectangular Warehouse: A Solvable Case of the Traveling Salesman Problem," Operations Research, INFORMS, vol. 31(3), pages 507-521, June.
    7. Petersen, Charles G. & Aase, Gerald, 2004. "A comparison of picking, storage, and routing policies in manual order picking," International Journal of Production Economics, Elsevier, vol. 92(1), pages 11-19, November.
    8. Roodbergen, Kees Jan & de Koster, Rene, 2001. "Routing order pickers in a warehouse with a middle aisle," European Journal of Operational Research, Elsevier, vol. 133(1), pages 32-43, August.
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