Synthesis of Floral-Shaped Nanosilica from Coal Fly Ash and Its Application for the Remediation of Heavy Metals from Fly Ash Aqueous Solutions

Every year a large amount of coal fly ash (CFA) is generated and dumped in fly ash ponds. Fly ash has numerous toxic heavy metals, which leads to water pollution due to the percolation of these heavy metals. Heavy metal toxicity has become a major issue for the whole globe. Moreover, CFA has several value-added minerals, such as silica, alumina, and ferrous in large amounts. Therefore, the synthesis of silica nanoparticles from CFA and their application for the removal of toxic heavy metals from fly ash aqueous solution will prove to be an economical and efficient approach. Here, in the present research work, investigators synthesized nanosilica from CFA by alkali dissolution and sol-gel methods and applied them for heavy metal removal. Firstly, CFA was treated with high molar NaOH, along with stirring and heating. Further, the sodium silicate leachate from CFA was treated with dilute HCl till the formation of a white gel at neutral pH. Purification of the nanosilica was achieved by treating with 1M HCl along with stirring followed by calcination at 400 °C for 4 h. The synthesized nanosilica was characterized by UV-Vis, Fourier transform infrared (FTIR), particle size analyzer (PSA), X-ray diffraction (XRD), field emission scanning electron microscopy (FESEM), electron diffraction spectroscopy (EDS), and high-resolution transmission electron microscope (HR-TEM). The sizes of the floral-shaped nanosilica particles were 20–70 nm, and the purity was 90–95%, as confirmed by microscopy and EDS, respectively. The XRD and FTIR revealed the amorphous nature of nanosilica. Finally, the potential of the nanosilica was assessed for the removal of heavy metals from 20% CFA aqueous solutions in batch experiments. The nanosilica showed about 40–90% removal of heavy metals (Al, Pb, Cd, Cu, Cr, Ni, Co, Zn, Mn) from the fly ash aqueous solution.