IDEAS home Printed from https://ideas.repec.org/a/gam/jmathe/v11y2023i4p1028-d1072138.html
   My bibliography  Save this article

Solving One-Dimensional Cutting Stock Problems with the Deep Reinforcement Learning

Author

Listed:
  • Jie Fang

    (School of Mechanical Science and Engineering, Huazhong University of Science and Technology, Wuhan 430074, China
    State Key Laboratory of Digital Manufacturing Equipment and Technology, Huazhong University of Science and Technology, Wuhan 430074, China)

  • Yunqing Rao

    (School of Mechanical Science and Engineering, Huazhong University of Science and Technology, Wuhan 430074, China
    State Key Laboratory of Digital Manufacturing Equipment and Technology, Huazhong University of Science and Technology, Wuhan 430074, China)

  • Qiang Luo

    (School of Mechanical Science and Engineering, Huazhong University of Science and Technology, Wuhan 430074, China
    State Key Laboratory of Digital Manufacturing Equipment and Technology, Huazhong University of Science and Technology, Wuhan 430074, China)

  • Jiatai Xu

    (School of Mechanical Science and Engineering, Huazhong University of Science and Technology, Wuhan 430074, China
    State Key Laboratory of Digital Manufacturing Equipment and Technology, Huazhong University of Science and Technology, Wuhan 430074, China)

Abstract

It is well known that the one-dimensional cutting stock problem (1DCSP) is a combinatorial optimization problem with nondeterministic polynomial (NP-hard) characteristics. Heuristic and genetic algorithms are the two main algorithms used to solve the cutting stock problem (CSP), which has problems of small scale and low-efficiency solutions. To better improve the stability and versatility of the solution, a mathematical model is established, with the optimization objective of the minimum raw material consumption and the maximum remaining material length. Meanwhile, a novel algorithm based on deep reinforcement learning (DRL) is proposed in this paper. The algorithm consists of two modules, each designed for different functions. Firstly, the pointer network with encoder and decoder structure is used as the policy network to utilize the underlying mode shared by the 1DCSP. Secondly, the model-free reinforcement learning algorithm is used to train network parameters and optimize the cutting sequence. The experimental data show that the one-dimensional cutting stock algorithm model based on deep reinforcement learning (DRL-CSP) can obtain the approximate satisfactory solution on 82 instances of 3 data sets in a very short time, and shows good generalization performance and practical application potential.

Suggested Citation

  • Jie Fang & Yunqing Rao & Qiang Luo & Jiatai Xu, 2023. "Solving One-Dimensional Cutting Stock Problems with the Deep Reinforcement Learning," Mathematics, MDPI, vol. 11(4), pages 1-16, February.
  • Handle: RePEc:gam:jmathe:v:11:y:2023:i:4:p:1028-:d:1072138
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/2227-7390/11/4/1028/pdf
    Download Restriction: no

    File URL: https://www.mdpi.com/2227-7390/11/4/1028/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Wascher, Gerhard & Hau[ss]ner, Heike & Schumann, Holger, 2007. "An improved typology of cutting and packing problems," European Journal of Operational Research, Elsevier, vol. 183(3), pages 1109-1130, December.
    2. Lu, Hao-Chun & Huang, Yao-Huei, 2015. "An efficient genetic algorithm with a corner space algorithm for a cutting stock problem in the TFT-LCD industry," European Journal of Operational Research, Elsevier, vol. 246(1), pages 51-65.
    3. Jie Fang & Yunqing Rao & Xusheng Zhao & Bing Du, 2023. "A Hybrid Reinforcement Learning Algorithm for 2D Irregular Packing Problems," Mathematics, MDPI, vol. 11(2), pages 1-17, January.
    4. Santiago V. Ravelo & Cláudio N. Meneses & Maristela O. Santos, 2020. "Meta-heuristics for the one-dimensional cutting stock problem with usable leftover," Journal of Heuristics, Springer, vol. 26(4), pages 585-618, August.
    5. Stadtler, Hartmut, 1990. "A one-dimensional cutting stock problem in the aluminium industry and its solution," European Journal of Operational Research, Elsevier, vol. 44(2), pages 209-223, January.
    6. Gleb Belov & Guntram Scheithauer, 2007. "Setup and Open-Stacks Minimization in One-Dimensional Stock Cutting," INFORMS Journal on Computing, INFORMS, vol. 19(1), pages 27-35, February.
    7. de Lima, Vinícius L. & Alves, Cláudio & Clautiaux, François & Iori, Manuel & Valério de Carvalho, José M., 2022. "Arc flow formulations based on dynamic programming: Theoretical foundations and applications," European Journal of Operational Research, Elsevier, vol. 296(1), pages 3-21.
    8. Robert W. Haessler, 1975. "Controlling Cutting Pattern Changes in One-Dimensional Trim Problems," Operations Research, INFORMS, vol. 23(3), pages 483-493, June.
    9. Yaodong Cui & Xiang Song & Yan Chen & Yi-Ping Cui, 2017. "New model and heuristic solution approach for one-dimensional cutting stock problem with usable leftovers," Journal of the Operational Research Society, Palgrave Macmillan;The OR Society, vol. 68(3), pages 269-280, March.
    10. P. C. Gilmore & R. E. Gomory, 1963. "A Linear Programming Approach to the Cutting Stock Problem---Part II," Operations Research, INFORMS, vol. 11(6), pages 863-888, December.
    11. Harald Dyckhoff, 1981. "A New Linear Programming Approach to the Cutting Stock Problem," Operations Research, INFORMS, vol. 29(6), pages 1092-1104, December.
    12. Haessler, Robert W. & Sweeney, Paul E., 1991. "Cutting stock problems and solution procedures," European Journal of Operational Research, Elsevier, vol. 54(2), pages 141-150, September.
    13. Junyoung Park & Jaehyeong Chun & Sang Hun Kim & Youngkook Kim & Jinkyoo Park, 2021. "Learning to schedule job-shop problems: representation and policy learning using graph neural network and reinforcement learning," International Journal of Production Research, Taylor & Francis Journals, vol. 59(11), pages 3360-3377, June.
    14. Gonçalo R. L. Cerqueira & Sérgio S. Aguiar & Marlos Marques, 2021. "Modified Greedy Heuristic for the one-dimensional cutting stock problem," Journal of Combinatorial Optimization, Springer, vol. 42(3), pages 657-674, October.
    15. Robert W. Haessler, 1971. "A Heuristic Programming Solution to a Nonlinear Cutting Stock Problem," Management Science, INFORMS, vol. 17(12), pages 793-802, August.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Melega, Gislaine Mara & de Araujo, Silvio Alexandre & Jans, Raf, 2018. "Classification and literature review of integrated lot-sizing and cutting stock problems," European Journal of Operational Research, Elsevier, vol. 271(1), pages 1-19.
    2. Keehoon Kwon & Doyeong Kim & Sunkuk Kim, 2021. "Cutting Waste Minimization of Rebar for Sustainable Structural Work: A Systematic Literature Review," Sustainability, MDPI, vol. 13(11), pages 1-21, May.
    3. Song, X. & Chu, C.B. & Nie, Y.Y. & Bennell, J.A., 2006. "An iterative sequential heuristic procedure to a real-life 1.5-dimensional cutting stock problem," European Journal of Operational Research, Elsevier, vol. 175(3), pages 1870-1889, December.
    4. Umetani, Shunji & Yagiura, Mutsunori & Ibaraki, Toshihide, 2003. "One-dimensional cutting stock problem to minimize the number of different patterns," European Journal of Operational Research, Elsevier, vol. 146(2), pages 388-402, April.
    5. Dongho Lee & Seunghyun Son & Doyeong Kim & Sunkuk Kim, 2020. "Special-Length-Priority Algorithm to Minimize Reinforcing Bar-Cutting Waste for Sustainable Construction," Sustainability, MDPI, vol. 12(15), pages 1-15, July.
    6. B. S. C. Campello & C. T. L. S. Ghidini & A. O. C. Ayres & W. A. Oliveira, 2022. "A residual recombination heuristic for one-dimensional cutting stock problems," TOP: An Official Journal of the Spanish Society of Statistics and Operations Research, Springer;Sociedad de Estadística e Investigación Operativa, vol. 30(1), pages 194-220, April.
    7. Delorme, Maxence & Iori, Manuel & Martello, Silvano, 2016. "Bin packing and cutting stock problems: Mathematical models and exact algorithms," European Journal of Operational Research, Elsevier, vol. 255(1), pages 1-20.
    8. Sesh Murthy & Rama Akkiraju & Richard Goodwin & Pinar Keskinocak & John Rachlin & Frederick Wu & James Yeh & Robert Fuhrer & Santhosh Kumaran & Alok Aggarwal & Martin Sturzenbecker & Ranga Jayaraman &, 1999. "Cooperative Multiobjective Decision Support for the Paper Industry," Interfaces, INFORMS, vol. 29(5), pages 5-30, October.
    9. Ramiro Varela & Camino Vela & Jorge Puente & María Sierra & Inés González-Rodríguez, 2009. "An effective solution for a real cutting stock problem in manufacturing plastic rolls," Annals of Operations Research, Springer, vol. 166(1), pages 125-146, February.
    10. François Clautiaux & Cláudio Alves & José Valério de Carvalho & Jürgen Rietz, 2011. "New Stabilization Procedures for the Cutting Stock Problem," INFORMS Journal on Computing, INFORMS, vol. 23(4), pages 530-545, November.
    11. Krzysztof C. Kiwiel, 2010. "An Inexact Bundle Approach to Cutting-Stock Problems," INFORMS Journal on Computing, INFORMS, vol. 22(1), pages 131-143, February.
    12. Mateus Martin & Horacio Hideki Yanasse & Luiz Leduíno Salles-Neto, 2022. "Pattern-based ILP models for the one-dimensional cutting stock problem with setup cost," Journal of Combinatorial Optimization, Springer, vol. 44(1), pages 557-582, August.
    13. Wuttke, David A. & Heese, H. Sebastian, 2018. "Two-dimensional cutting stock problem with sequence dependent setup times," European Journal of Operational Research, Elsevier, vol. 265(1), pages 303-315.
    14. Jianyu Long & Zhong Zheng & Xiaoqiang Gao & Panos M. Pardalos & Wanzhe Hu, 2020. "An effective heuristic based on column generation for the two-dimensional three-stage steel plate cutting problem," Annals of Operations Research, Springer, vol. 289(2), pages 291-311, June.
    15. Leão, Aline A.S. & Santos, Maristela O. & Hoto, Robinson & Arenales, Marcos N., 2011. "The constrained compartmentalized knapsack problem: mathematical models and solution methods," European Journal of Operational Research, Elsevier, vol. 212(3), pages 455-463, August.
    16. Kallrath, Julia & Rebennack, Steffen & Kallrath, Josef & Kusche, Rüdiger, 2014. "Solving real-world cutting stock-problems in the paper industry: Mathematical approaches, experience and challenges," European Journal of Operational Research, Elsevier, vol. 238(1), pages 374-389.
    17. Hawa, Asyl L. & Lewis, Rhyd & Thompson, Jonathan M., 2022. "Exact and approximate methods for the score-constrained packing problem," European Journal of Operational Research, Elsevier, vol. 302(3), pages 847-859.
    18. Alyne Toscano & Socorro Rangel & Horacio Hideki Yanasse, 2017. "A heuristic approach to minimize the number of saw cycles in small-scale furniture factories," Annals of Operations Research, Springer, vol. 258(2), pages 719-746, November.
    19. Tao Wu & Kerem Akartunal? & Raf Jans & Zhe Liang, 2017. "Progressive Selection Method for the Coupled Lot-Sizing and Cutting-Stock Problem," INFORMS Journal on Computing, INFORMS, vol. 29(3), pages 523-543, August.
    20. Vahrenkamp, Richard, 1996. "Random search in the one-dimensional cutting stock problem," European Journal of Operational Research, Elsevier, vol. 95(1), pages 191-200, November.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jmathe:v:11:y:2023:i:4:p:1028-:d:1072138. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.