Power Compatibility of Induction Motors in Industrial Grids Containing Synchronous Generators

Starting an induction motor causes voltage sag in the industrial grid that may disturb the operation of grid equipment. Direct-on-line starting is the simplest and most cost-effective method for starting induction motors, but also the most problematic. Large industries often use internal power plants with synchronous generators and starting powerful motors may impact the generator operations. The synchronous generators could be operated with the automatic or manual mode of voltage control. As the operation experience proves, the generator voltage control mode has a significant impact on the transient behaviours in the industrial power grid when starting a large induction motor. This article presents a case study of the synchronous generator tripping within a true medium-voltage industrial grid during the direct-on-line starting of a large induction motor driving the feed water pump. An analysis of the generator protection logs after the tripping showed that the synchronous generator was controlled in manual mode and its protection relay settings were exceeded. The transients initiated by induction motor starts were studied for possible configurations and operating conditions of the grid using a model developed on the Matlab/Simulink Software platform. The simulations have shown that concern about starting large motors in industrial grids containing internal synchronous generators needs to be solved considering the grid configurations and the coordination of generator protection and control devices.