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Dynamic model-assisted transferable network for liquid rocket engine fault diagnosis using limited fault samples

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  • Wang, Chenxi
  • Zhang, Yuxiang
  • Zhao, Zhibin
  • Chen, Xuefeng
  • Hu, Jiawei

Abstract

The accurate detection and diagnosis of faults in Liquid Rocket Engines (LREs) are critical for ensuring space mission safety. However, the limited availability of actual fault samples and the diversification of potential faults present significant challenges in achieving precise diagnosis. To overcome these obstacles, we propose a dynamic model-assisted transfer learning approach. In this study, we first modularize the LRE and establish a dynamic model based on the mathematical principles of each module. Subsequently, we artificially established a fault module model, injected faults into the normal model, and simulated various fault modes to expand the fault sample library. Leveraging this augmented dataset in combination with a limited number of actual fault samples, we employ transfer learning to fine-tune a Convolutional Neural Network (CNN). Compared with other classic methods, the migrated CNN effectively adapts to the distribution of real data and significantly improves the accuracy of LRE fault diagnosis.

Suggested Citation

  • Wang, Chenxi & Zhang, Yuxiang & Zhao, Zhibin & Chen, Xuefeng & Hu, Jiawei, 2024. "Dynamic model-assisted transferable network for liquid rocket engine fault diagnosis using limited fault samples," Reliability Engineering and System Safety, Elsevier, vol. 243(C).
    • Handle: RePEc:eee:reensy:v:243:y:2024:i:c:s0951832023007512
    DOI: 10.1016/j.ress.2023.109837
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    References listed on IDEAS

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    1. Xia, Min & Shao, Haidong & Williams, Darren & Lu, Siliang & Shu, Lei & de Silva, Clarence W., 2021. "Intelligent fault diagnosis of machinery using digital twin-assisted deep transfer learning," Reliability Engineering and System Safety, Elsevier, vol. 215(C).
    2. Pan, Tongyang & Chen, Jinglong & Ye, Zhisheng & Li, Aimin, 2022. "A multi-head attention network with adaptive meta-transfer learning for RUL prediction of rocket engines," Reliability Engineering and System Safety, Elsevier, vol. 225(C).
    3. Liu, Fuxiu & Li, Zhaojun & Liang, Minglang & Zhao, Binjian & Ding, Jiang, 2023. "Prediction method of non-stationary random vibration fatigue reliability of turbine runner blade based on transfer learning," Reliability Engineering and System Safety, Elsevier, vol. 235(C).
    4. Chen, Zhen & Zhou, Di & Zio, Enrico & Xia, Tangbin & Pan, Ershun, 2023. "Adaptive transfer learning for multimode process monitoring and unsupervised anomaly detection in steam turbines," Reliability Engineering and System Safety, Elsevier, vol. 234(C).
    5. Li, Fudong & Chen, Jinglong & Liu, Zijun & Lv, Haixin & Wang, Jun & Yuan, Junshe & Xiao, Wenrong, 2022. "A soft-target difference scaling network via relational knowledge distillation for fault detection of liquid rocket engine under multi-source trouble-free samples," Reliability Engineering and System Safety, Elsevier, vol. 228(C).
    6. Wang, Jinrui & Zhang, Zongzhen & Liu, Zhiliang & Han, Baokun & Bao, Huaiqian & Ji, Shanshan, 2023. "Digital twin aided adversarial transfer learning method for domain adaptation fault diagnosis," Reliability Engineering and System Safety, Elsevier, vol. 234(C).
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