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Incorporating ergonomic risks into assembly line balancing

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Author Info

  • Alena Otto

    ()
    (Graduate School Human Behaviour in Social and Economic Change (GSBC))

  • Armin Scholl

    ()
    (School of Economics and Business Administration, Friedrich-Schiller-University Jena)

Abstract

In manufacturing, control of ergonomic risks at manual workplaces is a necessity commanded by legislation, care for health of workers and economic considerations. Methods for estimating ergonomic risks of workplaces are integrated into production routines at most firms that use the assembly-type of production. Assembly line re-balancing, i.e., re-assignment of tasks to workers, is an effective and, in case that no additional workstations are required, inexpensive method to reduce ergonomic risks. In our article, we show that even though most ergonomic risk estimation methods involve nonlinear functions, they can be integrated into assembly line balancing techniques at low additional computational cost. Our computational experiments indicate that re-balancing often leads to a substantial mitigation of ergonomic risks.

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Bibliographic Info

Paper provided by Friedrich-Schiller-University Jena, School of Economics and Business Administration in its series Jena Research Papers in Business and Economics - Working and Discussion Papers with number 11/2010.

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Date of creation: 2010
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Publication status: Published in: European Journal of Operational Research 212/2 (2011), 277-286.
Handle: RePEc:jen:jenjbe:2010-11

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Related research

Keywords: Scheduling; Combinatorial optimization; Ergonomic risk assessment; Assembly line balancing; Simulated annealing;

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References

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  1. Scholl, Armin & Klein, Robert, 1999. "Balancing assembly lines effectively - A computational comparison," European Journal of Operational Research, Elsevier, vol. 114(1), pages 50-58, April.
  2. Boysen, Nils & Fliedner, Malte & Scholl, Armin, 2007. "A classification of assembly line balancing problems," European Journal of Operational Research, Elsevier, vol. 183(2), pages 674-693, December.
  3. Glover, Fred & Greenberg, Harvey J., 1989. "New approaches for heuristic search: A bilateral linkage with artificial intelligence," European Journal of Operational Research, Elsevier, vol. 39(2), pages 119-130, March.
  4. Kaji, Taichi & Ohuchi, Azuma, 1999. "A simulated annealing algorithm with the random compound move for the sequential partitioning problem of directed acyclic graphs," European Journal of Operational Research, Elsevier, vol. 112(1), pages 147-157, January.
  5. Scholl, Armin & Klein, Robert, 1997. "SALOME. a bidirectional branch and bound procedure for assembly line balancing," Publications of Darmstadt Technical University, Institute for Business Studies (BWL) 7890, Darmstadt Technical University, Department of Business Administration, Economics and Law, Institute for Business Studies (BWL).
  6. Özcan, Ugur, 2010. "Balancing stochastic two-sided assembly lines: A chance-constrained, piecewise-linear, mixed integer program and a simulated annealing algorithm," European Journal of Operational Research, Elsevier, vol. 205(1), pages 81-97, August.
  7. Scholl, Armin & Becker, Christian, 2006. "State-of-the-art exact and heuristic solution procedures for simple assembly line balancing," European Journal of Operational Research, Elsevier, vol. 168(3), pages 666-693, February.
  8. Armin Scholl & Malte Fliedner & Nils Boysen, 2008. "Absalom: Balancing assembly lines with assignment restrictions," Jena Research Papers in Business and Economics - Working and Discussion Papers 02/2008, Friedrich-Schiller-University Jena, School of Economics and Business Administration.
  9. Armin Scholl & Christian Becker, 2003. "A survey on problems and methods in generalized assembly line balancing," Jenaer Schriften zur Wirtschaftswissenschaft 21/2003, Friedrich-Schiller-Universität Jena, Wirtschaftswissenschaftliche Fakultät.
  10. Becker, Christian & Scholl, Armin, 2009. "Balancing assembly lines with variable parallel workplaces: Problem definition and effective solution procedure," European Journal of Operational Research, Elsevier, vol. 199(2), pages 359-374, December.
  11. Costa, Alysson M. & Miralles, Cristóbal, 2009. "Job rotation in assembly lines employing disabled workers," International Journal of Production Economics, Elsevier, vol. 120(2), pages 625-632, August.
  12. Scholl, Armin, 1995. "Balancing and sequencing of assembly lines," Publications of Darmstadt Technical University, Institute for Business Studies (BWL) 9690, Darmstadt Technical University, Department of Business Administration, Economics and Law, Institute for Business Studies (BWL).
  13. Saltzman, Matthew J. & Baybars, Ilker, 1987. "A two-process implicit enumeration algorithm for the simple assembly line balancing problem," European Journal of Operational Research, Elsevier, vol. 32(1), pages 118-129, October.
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Citations

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Cited by:
  1. Otto, Alena & Otto, Christian & Scholl, Armin, 2013. "Systematic data generation and test design for solution algorithms on the example of SALBPGen for assembly line balancing," European Journal of Operational Research, Elsevier, vol. 228(1), pages 33-45.
  2. Sternatz, Johannes, 2014. "Enhanced multi-Hoffmann heuristic for efficiently solving real-world assembly line balancing problems in automotive industry," European Journal of Operational Research, Elsevier, vol. 235(3), pages 740-754.
  3. Battaïa, Olga & Dolgui, Alexandre, 2013. "A taxonomy of line balancing problems and their solutionapproaches," International Journal of Production Economics, Elsevier, vol. 142(2), pages 259-277.

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