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Level Scheduling for batched JIT supply

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Author Info
Nils Boysen () (Chair of Operations Management, Friedrich-Schiller-University Jena)
Malte Fliedner () (Friedrich-Schiller-Universität Jena, Lehrstuhl für ABWL / Operations Management)
Armin Scholl () (Chair of Decision Analysis and Management Science, Friedrich-Schiller-University Jena)

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Abstract

A mixed-model assembly line requires the solution of a short-term sequencing prob- lem which decides on the succession of different models launched down the line. A famous solution approach stemming from the Toyota Production System is the so called Level Scheduling, which aims at distributing the part consumption induced by the model sequence evenly over time. Traditional Level Scheduling seeks to closely approximate target demand rates at every production cycle, however, such a strict leveling is only required if parts are directly pulled from a connected feeder line. In real-world assembly lines, parts are predominately delivered in (small) batches at certain points in time. In such a situation, a Just-in-Time supply is already facili- tated whenever the cumulative consumption is leveled in accordance with each part's delivery schedule, while the exact consumption pattern between two delivery points seems irrelevant. The paper on hand provides new Level Scheduling models, proves complexity, presents exact and heuristic solution procedures and shows inferiority of traditional Level Scheduling for such a batched JIT-supply of parts.

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Publisher Info
Paper provided by Friedrich-Schiller-University Jena, School of Economics and Business Administration in its series Jena Research Papers in Business and Economics - Working and Discussion Papers with number 01/2009.

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Date of creation: 04 Mar 2009
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Handle: RePEc:jen:jenjbe:2009-01

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Related research
Keywords: Mixed-model assembly line; Just-in-Time; Sequencing; Level Scheduling; Batched part supply;

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