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A general solution framework for component commonality problems

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Author Info
Nils Boysen () (Chair of Operations Management, Friedrich-Schiller-University Jena)
Armin Scholl () (Chair of Decision Analysis and Management Science, Friedrich-Schiller-University Jena)

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Abstract

Component commonality, the use of the same version of a component across multiple products, is increasingly considered as a promising way to offer high external variety while retaining low internal variety in operations. However, increasing commonality has both positive and negative cost effects, so that optimization approaches are required to identify an optimal commonality level. As a more or less of components influences nearly every process step along the supply chain, it is not astounding that a multitude of diverging commonality problems is investigated in literature, each of which developing a specific algorithm designed for the respective commonality problem considered. The paper on hand aims at a general framework, flexible and effcient enough to be applied to a wide range of commonality problems. Such a procedure basing on a two-stage graph approach is presented and tested. Finally, flexibility of the procedure is shown by customizing the framework to account for different types of commonality problems.

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Publisher Info
Paper provided by Friedrich-Schiller-University Jena, School of Economics and Business Administration in its series Jena Research Papers in Business and Economics - Working and Discussion Papers with number 12/2008.

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Date of creation: 04 Jun 2008
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Handle: RePEc:jen:jenjbe:2008-12

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Related research
Keywords: Product variety; Component commonality; Optimization; Graph approach;

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  1. Ma, Shihua & Wang, Wei & Liu, Liming, 2002. "Commonality and postponement in multistage assembly systems," European Journal of Operational Research, Elsevier, vol. 142(3), pages 523-538, November. [Downloadable!] (restricted)
  2. Wieslaw Sadowski, 1959. "A Few Remarks on the Assortment Problem," Cowles Foundation Discussion Papers 67, Cowles Foundation, Yale University. [Downloadable!]
  3. Ulrich, Karl, 1995. "The role of product architecture in the manufacturing firm," Research Policy, Elsevier, vol. 24(3), pages 419-440, May. [Downloadable!] (restricted)
  4. Boysen, Nils & Fliedner, Malte, 2008. "A versatile algorithm for assembly line balancing," European Journal of Operational Research, Elsevier, vol. 184(1), pages 39-56, January. [Downloadable!] (restricted)
  5. Klose, Andreas & Drexl, Andreas, 2005. "Facility location models for distribution system design," European Journal of Operational Research, Elsevier, vol. 162(1), pages 4-29, April. [Downloadable!] (restricted)
  6. Perera, H. S. C. & Nagarur, Nagen & Tabucanon, Mario T., 1999. "Component part standardization: A way to reduce the life-cycle costs of products," International Journal of Production Economics, Elsevier, vol. 60(1), pages 109-116, April. [Downloadable!] (restricted)
  7. Hillier, Mark S., 2002. "Using commonality as backup safety stock," European Journal of Operational Research, Elsevier, vol. 136(2), pages 353-365, January. [Downloadable!] (restricted)
  8. Jans, Raf & Degraeve, Zeger & Schepens, Luc, 2008. "Analysis of an industrial component commonality problem," European Journal of Operational Research, Elsevier, vol. 186(2), pages 801-811, April. [Downloadable!] (restricted)
  9. Pentico, David W., 2008. "The assortment problem: A survey," European Journal of Operational Research, Elsevier, vol. 190(2), pages 295-309, October. [Downloadable!] (restricted)
  10. Nils Boysen & Malte Fliedner & Armin Scholl, 2007. "Level Scheduling of Mixed-Model Assembly Lines under Storage Constraints," Jena Research Papers in Business and Economics - Working and Discussion Papers 09/2007, Friedrich-Schiller-University Jena, School of Economics and Business Administration. [Downloadable!]
  11. Krarup, Jakob & Pruzan, Peter Mark, 1983. "The simple plant location problem: Survey and synthesis," European Journal of Operational Research, Elsevier, vol. 12(1), pages 36-57, January. [Downloadable!] (restricted)
  12. Nils Boysen & Malte Fliedner & Armin Scholl, 2006. "Assembly line balancing: Joint precedence graphs under high product variety," Jenaer Schriften zur Wirtschaftswissenschaft 34/2006, Friedrich-Schiller-Universität Jena, Wirtschaftswissenschaftliche Fakultät. [Downloadable!]
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