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Travel Time Estimation and Order Barching in a 2-Block Warehouse

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Author Info
Le-Duc, T.
Koster, M.B.M. de (Erasmus Research Institute of Management (ERIM), RSM Erasmus University)
Abstract

The order batching problem (OBP) is the problem of determining the number of orders to be picked together in one picking tour. Although various objectives may arise in practice, minimizing the average throughput time of a random order is a common concern. In this paper, we consider the OBP for a 2-block rectangular warehouse with the assumptions that orders arrive according to a Poisson process and the method used for routing the order-pickers is the well-known S-shape heuristic. We first elaborate on the first and second moment of the order-picker's travel time. Then we use these moments to estimate the average throughput time of a random order. This enables us to estimate the optimal picking batch size. Results from simulation show that the method provides a high accuracy level. Furthermore, the method is rather simple and can be easily applied in practice.

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Publisher Info
Paper provided by Erasmus Research Institute of Management (ERIM), ERIM is the joint research institute of the Rotterdam School of Management, Erasmus University and the Erasmus School of Economics (ESE) at Erasmus University Rotterdam. in its series Research Paper with number ERS-2004-098-LIS Revision_Date: 2009-07-29.

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Date of creation: 19 Nov 2004
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Handle: RePEc:dgr:eureri:30001952

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Related research
Keywords: keywords logistics; warehousing; order picking; order batching; batch service queue;

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  1. Gibson, David R. & Sharp, Gunter P., 1992. "Order batching procedures," European Journal of Operational Research, Elsevier, vol. 58(1), pages 57-67, April. [Downloadable!] (restricted)
  2. Chew, Ek Peng & Tang, Loon Ching, 1999. "Travel time analysis for general item location assignment in a rectangular warehouse," European Journal of Operational Research, Elsevier, vol. 112(3), pages 582-597, February. [Downloadable!] (restricted)
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