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Modelling and optimizing imperfect maintenance of coatings on steel structures

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Author Info
Nicolai, R.P.
Frenk, J.B.G.
Dekker, R. (Erasmus Econometric Institute)

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Abstract

Steel structures such as bridges, tanks and pylons are exposed to outdoor weathering conditions. In order to prevent them from corrosion they are protected by an organic coating system. Unfortunately, the coating system itself is also subject to deterioration. Imperfect maintenance actions such as spot repair and repainting can be done to extend the lifetime of the coating. In this paper we consider the problem of finding the set of actions that minimizes the expected maintenance costs over a bounded horizon. To this end we model the size of the area affected by corrosion by a non-stationary gamma process. An imperfect maintenance action is to be done as soon as a fixed threshold is exceeded. The direct effect of such an action on the condition of the coating is assumed to be random. On the other hand, maintenance may also change the parameters of the gamma deterioration process. It is shown that the optimal maintenance decisions related to this problem are a solution of a continuous-time renewal-type dynamic programming equation. To solve this equation time is discretized and it is verified theoretically that this discretization induces only a small error. Finally, the model is illustrated with a numerical example.

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File URL: http://hdl.handle.net/1765/10437
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Paper provided by Erasmus University Rotterdam, Econometric Institute in its series Econometric Institute Report with number EI 2007-24 Revision_Date: 2010-01-06.

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Date of creation: 02 Jul 2007
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Handle: RePEc:dgr:eureir:1765010437

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Related research
Keywords: imperfect maintenance; degradation modelling; non-stationary gamma process; renewal-type dynamic programming equation; life-cycle management; condition-based maintenance;

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  1. Nicolai, R.P. & Dekker, R. & Noortwijk, J.M. van, 2006. "A comparison of models for measurable deterioration: an application to coating on steel structures," Econometric Institute Report EI 2006-28 Revision_Date:, Erasmus University Rotterdam, Econometric Institute. [Downloadable!]
  2. Frenk, J.B.G. & Nicolai, R.P., 2007. "Approximating the randomized hitting time distribution of a non-stationary gamma process," Econometric Institute Report EI 2007-18 Revision_Date:, Erasmus University Rotterdam, Econometric Institute. [Downloadable!]
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  3. Frenk, J.B.G. & Dekker, R. & Kleijn, M.J., 1996. "A unified treatment of single component replacement models," Econometric Institute Report 24, Erasmus University Rotterdam, Econometric Institute. [Downloadable!]
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  1. Frenk, J.B.G. & Nicolai, R.P., 2007. "Approximating the Randomized Hitting Time Distribution of a Non-stationary Gamma Process," Research Paper ERS-2007-031-LIS Revision, Erasmus Research Institute of Management (ERIM), ERIM is the joint research institute of the Rotterdam School of Management, Erasmus University and the Erasmus School of Economics (ESE) at Erasmus Uni. [Downloadable!]
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