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Solving multi-item capacitated lot-sizing problems with setup times by branch-and-cut

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  • MILLER, Andrew
  • NEMHAUSER, George
  • SAVELSBERGH, Martin

Abstract

Instances of the multi-item capacitated lot-sizing problem with setup times (MCL) often appear in practice, either in standard form or with additional constraints, but they have generally been difficult to solve to optimality. In MCL demand for multiple items must be met over a time horizon, items compete for a shared capacity, and each setup uses up some of this capacity. In this paper we use results concerning the polyhedral structure of simplified models obtained from a single time period of MCL to obtain strong valid inequalities for MCL. To the best of our knowledge, these inequalities are the first to consider demand for multiple items and the joint capacity restriction simultaneously. We also discuss how to implement these inequalities successfully in a branch-and-cut algorithm. Our computational results suggest that our contributions represent significant progress in solving instances of MCL.

Suggested Citation

  • MILLER, Andrew & NEMHAUSER, George & SAVELSBERGH, Martin, 2000. "Solving multi-item capacitated lot-sizing problems with setup times by branch-and-cut," LIDAM Discussion Papers CORE 2000039, Université catholique de Louvain, Center for Operations Research and Econometrics (CORE).
    • Handle: RePEc:cor:louvco:2000039
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    References listed on IDEAS

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    1. BELVAUX, Gaetan & WOLSEY, Laurence A., 1998. "Lot-sizing problems: modelling issues and a specialized branch-and-cut system BC-PROD," LIDAM Discussion Papers CORE 1998049, Université catholique de Louvain, Center for Operations Research and Econometrics (CORE).
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    Citations

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    Cited by:

    1. Christopher Suerie & Hartmut Stadtler, 2003. "The Capacitated Lot-Sizing Problem with Linked Lot Sizes," Management Science, INFORMS, vol. 49(8), pages 1039-1054, August.
    2. Doostmohammadi, Mahdi & Akartunalı, Kerem, 2018. "Valid inequalities for two-period relaxations of big-bucket lot-sizing problems: Zero setup case," European Journal of Operational Research, Elsevier, vol. 267(1), pages 86-95.
    3. Kerem Akartunalı & Andrew Miller, 2012. "A computational analysis of lower bounds for big bucket production planning problems," Computational Optimization and Applications, Springer, vol. 53(3), pages 729-753, December.
    4. Ioannis Fragkos & Zeger Degraeve & Bert De Reyck, 2016. "A Horizon Decomposition Approach for the Capacitated Lot-Sizing Problem with Setup Times," INFORMS Journal on Computing, INFORMS, vol. 28(3), pages 465-482, August.
    5. VAN VYVE, Mathieu & POCHET, Yves, 2001. "A general heuristic or production planning problems," LIDAM Discussion Papers CORE 2001056, Université catholique de Louvain, Center for Operations Research and Econometrics (CORE).
    6. Yves Pochet & Mathieu Van Vyve, 2004. "A General Heuristic for Production Planning Problems," INFORMS Journal on Computing, INFORMS, vol. 16(3), pages 316-327, August.
    7. Kerem Akartunalı & Ioannis Fragkos & Andrew J. Miller & Tao Wu, 2016. "Local Cuts and Two-Period Convex Hull Closures for Big-Bucket Lot-Sizing Problems," INFORMS Journal on Computing, INFORMS, vol. 28(4), pages 766-780, November.
    8. Silvio Alexandre de Araujo & Bert De Reyck & Zeger Degraeve & Ioannis Fragkos & Raf Jans, 2015. "Period Decompositions for the Capacitated Lot Sizing Problem with Setup Times," INFORMS Journal on Computing, INFORMS, vol. 27(3), pages 431-448, August.
    9. Tao Wu, 2022. "Predictive Search for Capacitated Multi-Item Lot Sizing Problems," INFORMS Journal on Computing, INFORMS, vol. 34(1), pages 385-406, January.
    10. AkartunalI, Kerem & Miller, Andrew J., 2009. "A heuristic approach for big bucket multi-level production planning problems," European Journal of Operational Research, Elsevier, vol. 193(2), pages 396-411, March.
    11. Muller, Laurent Flindt & Spoorendonk, Simon & Pisinger, David, 2012. "A hybrid adaptive large neighborhood search heuristic for lot-sizing with setup times," European Journal of Operational Research, Elsevier, vol. 218(3), pages 614-623.
    12. Shuai Wang & Jizhuang Hui & Bin Zhu & Ying Liu, 2022. "Adaptive Genetic Algorithm Based on Fuzzy Reasoning for the Multilevel Capacitated Lot-Sizing Problem with Energy Consumption in Synchronizer Production," Sustainability, MDPI, vol. 14(9), pages 1-24, April.
    13. Jans, Raf & Degraeve, Zeger, 2007. "Meta-heuristics for dynamic lot sizing: A review and comparison of solution approaches," European Journal of Operational Research, Elsevier, vol. 177(3), pages 1855-1875, March.

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