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Assembly System Design: A Branch and Cut Approach

Author

Listed:
  • Anulark Pinnoi

    (Industrial Systems Engineering, Asian Institute of Technology, Patumtani 12120, Thailand)

  • Wilbert E. Wilhelm

    (Department of Industrial Engineering, Texas A&M University, College Station, Texas 77843-3131)

Abstract

This paper addresses the single-product assembly system design problem (ASDP), which seeks to minimize total cost by optimally integrating design (selecting the machine type to locate at each activated station) and operating issues (assigning tasks to observe precedence relationships and cycle time restrictions). We propose an effective branch-and-cut approach for solving single-product ASDPs, adapting inequalities known to be valid for embedded line balancing structures to form inequalities that are valid for the ASDP. The implementation also involves a specialized preprocessor, a heuristic, separation procedures, and an enumeration scheme. Computational tests establish benchmark results for this first implementation of cutting planes for solving the ASDP.

Suggested Citation

  • Anulark Pinnoi & Wilbert E. Wilhelm, 1998. "Assembly System Design: A Branch and Cut Approach," Management Science, INFORMS, vol. 44(1), pages 103-118, January.
    • Handle: RePEc:inm:ormnsc:v:44:y:1998:i:1:p:103-118
    DOI: 10.1287/mnsc.44.1.103
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    References listed on IDEAS

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    1. Stephen C. Graves & Bruce W. Lamar, 1983. "An Integer Programming Procedure for Assembly System Design Problems," Operations Research, INFORMS, vol. 31(3), pages 522-545, June.
    2. M. W. Padberg & T. J. Van Roy & L. A. Wolsey, 1985. "Valid Linear Inequalities for Fixed Charge Problems," Operations Research, INFORMS, vol. 33(4), pages 842-861, August.
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    6. Peter A. Pinto & David G. Dannenbring & Basheer M. Khumawala, 1983. "Assembly Line Balancing with Processing Alternatives: An Application," Management Science, INFORMS, vol. 29(7), pages 817-830, July.
    7. .Ilker Baybars, 1986. "A Survey of Exact Algorithms for the Simple Assembly Line Balancing Problem," Management Science, INFORMS, vol. 32(8), pages 909-932, August.
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    Citations

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    Cited by:

    1. Boysen, Nils & Fliedner, Malte & Scholl, Armin, 2007. "A classification of assembly line balancing problems," European Journal of Operational Research, Elsevier, vol. 183(2), pages 674-693, December.
    2. Corominas, Albert & Pastor, Rafael & Plans, Joan, 2008. "Balancing assembly line with skilled and unskilled workers," Omega, Elsevier, vol. 36(6), pages 1126-1132, December.
    3. Boysen, Nils & Fliedner, Malte, 2008. "A versatile algorithm for assembly line balancing," European Journal of Operational Research, Elsevier, vol. 184(1), pages 39-56, January.
    4. Boysen, Nils & Fliedner, Malte & Scholl, Armin, 2008. "Assembly line balancing: Which model to use when," International Journal of Production Economics, Elsevier, vol. 111(2), pages 509-528, February.
    5. Pinnoi, Anulark & Wilhelm, Wilbert E., 2000. "Valid inequalities for a class of assembly system problems," European Journal of Operational Research, Elsevier, vol. 126(1), pages 31-50, October.
    6. Gamberi, M. & Gamberini, R. & Manzini, R. & Regattieri, A., 2008. "An analytical model to evaluating the implementation of a batch-production-oriented line," International Journal of Production Economics, Elsevier, vol. 111(2), pages 729-740, February.
    7. Becker, Christian & Scholl, Armin, 2006. "A survey on problems and methods in generalized assembly line balancing," European Journal of Operational Research, Elsevier, vol. 168(3), pages 694-715, February.
    8. Miralles, Cristobal & Garcia-Sabater, Jose Pedro & Andres, Carlos & Cardos, Manuel, 2007. "Advantages of assembly lines in Sheltered Work Centres for Disabled. A case study," International Journal of Production Economics, Elsevier, vol. 110(1-2), pages 187-197, October.
    9. Araújo, Felipe F.B. & Costa, Alysson M. & Miralles, Cristóbal, 2012. "Two extensions for the ALWABP: Parallel stations and collaborative approach," International Journal of Production Economics, Elsevier, vol. 140(1), pages 483-495.
    10. Gicquel, C. & Miégeville, N. & Minoux, M. & Dallery, Y., 2010. "Optimizing glass coating lines: MIP model and valid inequalities," European Journal of Operational Research, Elsevier, vol. 202(3), pages 747-755, May.
    11. Scholl, Armin & Becker, Christian, 2006. "State-of-the-art exact and heuristic solution procedures for simple assembly line balancing," European Journal of Operational Research, Elsevier, vol. 168(3), pages 666-693, February.
    12. Wilbert E. Wilhelm & Radu Gadidov, 2004. "A Branch-and-Cut Approach for a Generic Multiple-Product, Assembly-System Design Problem," INFORMS Journal on Computing, INFORMS, vol. 16(1), pages 39-55, February.
    13. Sprecher, Arno, 2000. "SALBLIB: Challenging instances for assembly line balancing," Manuskripte aus den Instituten für Betriebswirtschaftslehre der Universität Kiel 526, Christian-Albrechts-Universität zu Kiel, Institut für Betriebswirtschaftslehre.

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