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The Stochastic Economic Lot Scheduling Problem: Cyclical Base-Stock Policies with Idle Times

Author

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  • Awi Federgruen

    (Graduate School of Business, Columbia University, New York, New York 10027)

  • Ziv Katalan

    (The Wharton School, University of Pennsylvania, Philadelphia, Pennsylvania 19104)

Abstract

In this paper we discuss stochastic Economic Lot Scheduling Problems (ELSP), i.e., settings where several items need to be produced in a common facility with limited capacity, under significant uncertainty regarding demands, production times, setup times, or combinations thereof. We propose a class of production/inventory strategies for stochastic ELSPs and describe how a strategy which minimizes holding, backlogging, and setup costs within this class can be effectively determined and evaluated. The proposed class of strategies is simple but rich and effective: when the facility is assigned to a given item, production continues until either a specific target inventory level is reached or a specific production batch has been completed; the different items are produced in a given sequence or rotation cycle, possibly with idle times inserted between the completion of an item's production batch and the setup for the next item. An optimal strategy within the class can be determined, and all relevant performance measures can be evaluated in just a few CPU seconds, using a 486-based PC. We also derive a number of easily computable lower bounds for the optimal cost value and establish a comparison with deterministic ELSPs.

Suggested Citation

  • Awi Federgruen & Ziv Katalan, 1996. "The Stochastic Economic Lot Scheduling Problem: Cyclical Base-Stock Policies with Idle Times," Management Science, INFORMS, vol. 42(6), pages 783-796, June.
    • Handle: RePEc:inm:ormnsc:v:42:y:1996:i:6:p:783-796
    DOI: 10.1287/mnsc.42.6.783
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    Citations

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    Cited by:

    1. Awi Federgruen & Ziv Katalan, 1999. "The Impact of Adding a Make-to-Order Item to a Make-to-Stock Production System," Management Science, INFORMS, vol. 45(7), pages 980-994, July.
    2. Briskorn, Dirk & Zeise, Philipp & Packowski, Josef, 2016. "Quasi-fixed cyclic production schemes for multiple products with stochastic demand," European Journal of Operational Research, Elsevier, vol. 252(1), pages 156-169.
    3. Winands, E.M.M. & Adan, I.J.B.F. & van Houtum, G.J., 2011. "The stochastic economic lot scheduling problem: A survey," European Journal of Operational Research, Elsevier, vol. 210(1), pages 1-9, April.
    4. D. Beyer & S. P. Sethi & R. Sridhar, 2001. "Stochastic Multiproduct Inventory Models with Limited Storage," Journal of Optimization Theory and Applications, Springer, vol. 111(3), pages 553-588, December.
    5. Kamath B, Narasimha & Bhattacharya, Subir, 2007. "Lead time minimization of a multi-product, single-processor system: A comparison of cyclic policies," International Journal of Production Economics, Elsevier, vol. 106(1), pages 28-40, March.
    6. Lopez de Haro, Santiago & Gershwin, Stanley B. & Rosenfield, Donald B., 2009. "Schedule evaluation in unstable manufacturing environments," International Journal of Production Economics, Elsevier, vol. 121(1), pages 183-194, September.
    7. Robert B. Cooper & Shun-Chen Niu & Mandyam M. Srinivasan, 1998. "When Does Forced Idle Time Improve Performance in Polling Models?," Management Science, INFORMS, vol. 44(8), pages 1079-1086, August.
    8. René Caldentey & Lawrence M. Wein, 2003. "Analysis of a Decentralized Production-Inventory System," Manufacturing & Service Operations Management, INFORMS, vol. 5(1), pages 1-17, November.
    9. Garn, Wolfgang & Aitken, James, 2015. "Agile factorial production for a single manufacturing line with multiple products," European Journal of Operational Research, Elsevier, vol. 245(3), pages 754-766.
    10. Kampf, M. & Kochel, P., 2006. "Simulation-based sequencing and lot size optimisation for a production-and-inventory system with multiple items," International Journal of Production Economics, Elsevier, vol. 104(1), pages 191-200, November.
    11. David M. Markowitz & Lawrence M. Wein, 2001. "Heavy Traffic Analysis of Dynamic Cyclic Policies: A Unified Treatment of the Single Machine Scheduling Problem," Operations Research, INFORMS, vol. 49(2), pages 246-270, April.
    12. Sox, Charles R. & Jackson, Peter L. & Bowman, Alan & Muckstadt, John A., 1999. "A review of the stochastic lot scheduling problem," International Journal of Production Economics, Elsevier, vol. 62(3), pages 181-200, September.
    13. Hossein Jahandideh & Kumar Rajaram & Kevin McCardle, 2020. "Production Campaign Planning Under Learning and Decay," Manufacturing & Service Operations Management, INFORMS, vol. 22(3), pages 615-632, May.
    14. Jodlbauer, Herbert & Reitner, Sonja, 2012. "Optimizing service-level and relevant cost for a stochastic multi-item cyclic production system," International Journal of Production Economics, Elsevier, vol. 136(2), pages 306-317.
    15. Vaughan, Timothy S., 2007. "Cyclical schedules vs. dynamic sequencing: Replenishment dynamics and inventory efficiency," International Journal of Production Economics, Elsevier, vol. 107(2), pages 518-527, June.
    16. Caldentey, René. & Wein, Lawrence M., 1999. "Analysis of decentralized production-inventory system," Working papers WP 4099-99., Massachusetts Institute of Technology (MIT), Sloan School of Management.
    17. David M. Markowitz & Martin I. Reiman & Lawrence M. Wein, 2000. "The Stochastic Economic Lot Scheduling Problem: Heavy Traffic Analysis of Dynamic Cyclic Policies," Operations Research, INFORMS, vol. 48(1), pages 136-154, February.
    18. Menezes, Mozart B.C. & Jalali, Hamed & Lamas, Alejandro, 2021. "One too many: Product proliferation and the financial performance in manufacturing," International Journal of Production Economics, Elsevier, vol. 242(C).
    19. Donald D. Eisenstein, 2005. "Recovering Cyclic Schedules Using Dynamic Produce-Up-To Policies," Operations Research, INFORMS, vol. 53(4), pages 675-688, August.
    20. Dirk Briskorn & Philipp Zeise, 2019. "A cyclic production scheme for the synchronized and integrated two-level lot-sizing and scheduling problem with no-wait restrictions and stochastic demand," OR Spectrum: Quantitative Approaches in Management, Springer;Gesellschaft für Operations Research e.V., vol. 41(4), pages 895-942, December.
    21. Rappold, James A. & Yoho, Keenan D., 2014. "Setting safety stocks for stable rotation cycle schedules," International Journal of Production Economics, Elsevier, vol. 156(C), pages 146-158.
    22. Scott Carr & Izak Duenyas, 2000. "Optimal Admission Control and Sequencing in a Make-to-Stock/Make-to-Order Production System," Operations Research, INFORMS, vol. 48(5), pages 709-720, October.

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