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A branch & bound algorithm for cutting and packing irregularly shaped pieces

Author

Listed:
  • Alvarez-Valdes, R.
  • Martinez, A.
  • Tamarit, J.M.

Abstract

Cutting and packing problems involving irregular shapes, usually known as Nesting Problems, are common in industries ranging from clothing and footwear to furniture and shipbuilding. Research publications on these problems are relatively scarce compared with other cutting and packing problems with rectangular shapes, and are focused mostly on heuristic approaches. In this paper we make a systematic study of the problem and develop an exact Branch & Bound Algorithm. The initial existing mixed integer formulations are reviewed, tested and used as a starting point to develop a new and more efficient formulation. We also study several branching strategies, lower bounds and procedures for fixing variables, reducing the size of the problem to be solved at each node. An extensive computational study allows us first to determine the best strategies to be used in the Branch & Bound Algorithm and then to explore its performance and limits. The results show that the algorithm is able to solve instances of up to 16 pieces to optimality.

Suggested Citation

  • Alvarez-Valdes, R. & Martinez, A. & Tamarit, J.M., 2013. "A branch & bound algorithm for cutting and packing irregularly shaped pieces," International Journal of Production Economics, Elsevier, vol. 145(2), pages 463-477.
  • Handle: RePEc:eee:proeco:v:145:y:2013:i:2:p:463-477
    DOI: 10.1016/j.ijpe.2013.04.007
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    References listed on IDEAS

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    1. Wascher, Gerhard & Hau[ss]ner, Heike & Schumann, Holger, 2007. "An improved typology of cutting and packing problems," European Journal of Operational Research, Elsevier, vol. 183(3), pages 1109-1130, December.
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    6. Bennell, Julia A. & Oliveira, Jose F., 2008. "The geometry of nesting problems: A tutorial," European Journal of Operational Research, Elsevier, vol. 184(2), pages 397-415, January.
    7. Edmund Burke & Robert Hellier & Graham Kendall & Glenn Whitwell, 2006. "A New Bottom-Left-Fill Heuristic Algorithm for the Two-Dimensional Irregular Packing Problem," Operations Research, INFORMS, vol. 54(3), pages 587-601, June.
    8. Burke, E.K. & Hellier, R.S.R. & Kendall, G. & Whitwell, G., 2007. "Complete and robust no-fit polygon generation for the irregular stock cutting problem," European Journal of Operational Research, Elsevier, vol. 179(1), pages 27-49, May.
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    Cited by:

    1. Demiröz, Barış Evrim & Altınel, İ. Kuban & Akarun, Lale, 2019. "Rectangle blanket problem: Binary integer linear programming formulation and solution algorithms," European Journal of Operational Research, Elsevier, vol. 277(1), pages 62-83.
    2. Luiz H. Cherri & Adriana C. Cherri & Edilaine M. Soler, 2018. "Mixed integer quadratically-constrained programming model to solve the irregular strip packing problem with continuous rotations," Journal of Global Optimization, Springer, vol. 72(1), pages 89-107, September.
    3. Akang Wang & Christopher L. Hanselman & Chrysanthos E. Gounaris, 2018. "A customized branch-and-bound approach for irregular shape nesting," Journal of Global Optimization, Springer, vol. 71(4), pages 935-955, August.
    4. Igor Kierkosz & Maciej Łuczak, 2019. "A one-pass heuristic for nesting problems," Operations Research and Decisions, Wroclaw University of Science and Technology, Faculty of Management, vol. 29(1), pages 37-60.
    5. Sato, André Kubagawa & Martins, Thiago Castro & Gomes, Antonio Miguel & Tsuzuki, Marcos Sales Guerra, 2019. "Raster penetration map applied to the irregular packing problem," European Journal of Operational Research, Elsevier, vol. 279(2), pages 657-671.
    6. Martinez-Sykora, A. & Alvarez-Valdes, R. & Bennell, J.A. & Ruiz, R. & Tamarit, J.M., 2017. "Matheuristics for the irregular bin packing problem with free rotations," European Journal of Operational Research, Elsevier, vol. 258(2), pages 440-455.
    7. Miguel Santoro & Felipe Lemos, 2015. "Irregular packing: MILP model based on a polygonal enclosure," Annals of Operations Research, Springer, vol. 235(1), pages 693-707, December.
    8. Leao, Aline A.S. & Toledo, Franklina M.B. & Oliveira, José Fernando & Carravilla, Maria Antónia & Alvarez-Valdés, Ramón, 2020. "Irregular packing problems: A review of mathematical models," European Journal of Operational Research, Elsevier, vol. 282(3), pages 803-822.
    9. Cherri, Luiz H. & Mundim, Leandro R. & Andretta, Marina & Toledo, Franklina M.B. & Oliveira, José F. & Carravilla, Maria Antónia, 2016. "Robust mixed-integer linear programming models for the irregular strip packing problem," European Journal of Operational Research, Elsevier, vol. 253(3), pages 570-583.
    10. Kimms, Alf & Király, Hédi, 2023. "An extended model formulation for the two-dimensional irregular strip packing problem considering general industry-relevant aspects," European Journal of Operational Research, Elsevier, vol. 306(3), pages 1202-1218.
    11. Martinez-Sykora, Antonio & Alvarez-Valdes, Ramon & Bennell, Julia & Tamarit, Jose Manuel, 2015. "Constructive procedures to solve 2-dimensional bin packing problems with irregular pieces and guillotine cuts," Omega, Elsevier, vol. 52(C), pages 15-32.
    12. Cherri, Luiz Henrique & Carravilla, Maria Antónia & Ribeiro, Cristina & Toledo, Franklina Maria Bragion, 2019. "Optimality in nesting problems: New constraint programming models and a new global constraint for non-overlap," Operations Research Perspectives, Elsevier, vol. 6(C).
    13. Irawan, Chandra Ade & Song, Xiang & Jones, Dylan & Akbari, Negar, 2017. "Layout optimisation for an installation port of an offshore wind farm," European Journal of Operational Research, Elsevier, vol. 259(1), pages 67-83.

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