IDEAS home Printed from https://ideas.repec.org/a/eee/appene/v111y2013icp791-800.html
   My bibliography  Save this article

Improving energy efficiency of sawmill industrial sites by integration with pellet and CHP plants

Author

Listed:
  • Anderson, Jan-Olof
  • Toffolo, Andrea

Abstract

An essential strategy to lower energy and resources consumption is the development of highly integrated industrial sites including different kind of plants complementing one another. Sawmills are huge biomass suppliers to other industries, such as pulp and paper mills, pellet plants and CHP plants, and part of the biomass is also used for the internal heat requirement. In this paper the integration of a sawmill with a pellet plant and a CHP plant is investigated using advanced process integration techniques, so that the thermal energy and the electricity produced in the CHP plant by burning part of the sawmill biomass output are used for the heat and power requirements of the other two industries. The results show that up to 18% of the biomass by-products from the sawmill can be saved, but from the economic point of view the ratio between prices of the thermal energy sold for district heating and the low quality biomass has to be lower than the present one to make the integrated design solution more attractive than separate plant operation.

Suggested Citation

  • Anderson, Jan-Olof & Toffolo, Andrea, 2013. "Improving energy efficiency of sawmill industrial sites by integration with pellet and CHP plants," Applied Energy, Elsevier, vol. 111(C), pages 791-800.
  • Handle: RePEc:eee:appene:v:111:y:2013:i:c:p:791-800
    DOI: 10.1016/j.apenergy.2013.05.066
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0306261913004790
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.apenergy.2013.05.066?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Toffolo, Andrea & Lazzaretto, Andrea & von Spakovsky, Michael R., 2012. "On the nature of the heat transfer feasibility constraint in the optimal synthesis/design of complex energy systems," Energy, Elsevier, vol. 41(1), pages 236-243.
    2. Mesfun, Sennai & Toffolo, Andrea, 2013. "Optimization of process integration in a Kraft pulp and paper mill – Evaporation train and CHP system," Applied Energy, Elsevier, vol. 107(C), pages 98-110.
    3. Lantz, Mikael, 2012. "The economic performance of combined heat and power from biogas produced from manure in Sweden – A comparison of different CHP technologies," Applied Energy, Elsevier, vol. 98(C), pages 502-511.
    4. Lazzaretto, Andrea & Toffolo, Andrea, 2008. "A method to separate the problem of heat transfer interactions in the synthesis of thermal systems," Energy, Elsevier, vol. 33(2), pages 163-170.
    5. Lian, Z.T. & Chua, K.J. & Chou, S.K., 2010. "A thermoeconomic analysis of biomass energy for trigeneration," Applied Energy, Elsevier, vol. 87(1), pages 84-95, January.
    6. Fumo, Nelson & Mago, Pedro J. & Chamra, Louay M., 2009. "Analysis of cooling, heating, and power systems based on site energy consumption," Applied Energy, Elsevier, vol. 86(6), pages 928-932, June.
    7. Salomón, Marianne & Savola, Tuula & Martin, Andrew & Fogelholm, Carl-Johan & Fransson, Torsten, 2011. "Small-scale biomass CHP plants in Sweden and Finland," Renewable and Sustainable Energy Reviews, Elsevier, vol. 15(9), pages 4451-4465.
    8. Anderson, Jan-Olof & Westerlund, Lars, 2011. "Surplus biomass through energy efficient kilns," Applied Energy, Elsevier, vol. 88(12), pages 4848-4853.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Suopajärvi, Hannu & Umeki, Kentaro & Mousa, Elsayed & Hedayati, Ali & Romar, Henrik & Kemppainen, Antti & Wang, Chuan & Phounglamcheik, Aekjuthon & Tuomikoski, Sari & Norberg, Nicklas & Andefors, Alf , 2018. "Use of biomass in integrated steelmaking – Status quo, future needs and comparison to other low-CO2 steel production technologies," Applied Energy, Elsevier, vol. 213(C), pages 384-407.
    2. Zhang, B.J. & Liu, K. & Luo, X.L. & Chen, Q.L. & Li, W.K., 2015. "A multi-period mathematical model for simultaneous optimization of materials and energy on the refining site scale," Applied Energy, Elsevier, vol. 143(C), pages 238-250.
    3. Xinhua Shen & Raghava R. Kommalapati & Ziaul Huque, 2015. "The Comparative Life Cycle Assessment of Power Generation from Lignocellulosic Biomass," Sustainability, MDPI, vol. 7(10), pages 1-14, September.
    4. Leino, M. & Uusitalo, V. & Grönman, A. & Nerg, J. & Horttanainen, M. & Soukka, R. & Pyrhönen, J., 2016. "Economics and greenhouse gas balance of distributed electricity production at sawmills using hermetic turbogenerator," Renewable Energy, Elsevier, vol. 88(C), pages 102-111.
    5. Sandberg, Erik & Toffolo, Andrea & Krook-Riekkola, Anna, 2019. "A bottom-up study of biomass and electricity use in a fossil free Swedish industry," Energy, Elsevier, vol. 167(C), pages 1019-1030.
    6. Sun, Zeyi & Li, Lin & Bego, Andres & Dababneh, Fadwa, 2015. "Customer-side electricity load management for sustainable manufacturing systems utilizing combined heat and power generation system," International Journal of Production Economics, Elsevier, vol. 165(C), pages 112-119.
    7. Sennai Mesfun & Jan-Olof Anderson & Kentaro Umeki & Andrea Toffolo, 2016. "Integrated SNG Production in a Typical Nordic Sawmill," Energies, MDPI, vol. 9(5), pages 1-19, April.
    8. Martínez González, Aldemar & Lesme Jaén, René & Silva Lora, Electo Eduardo, 2020. "Thermodynamic assessment of the integrated gasification-power plant operating in the sawmill industry: An energy and exergy analysis," Renewable Energy, Elsevier, vol. 147(P1), pages 1151-1163.
    9. Zetterholm, Jonas & Wetterlund, Elisabeth & Pettersson, Karin & Lundgren, Joakim, 2018. "Evaluation of value chain configurations for fast pyrolysis of lignocellulosic biomass - Integration, feedstock, and product choice," Energy, Elsevier, vol. 144(C), pages 564-575.
    10. Weiliang Chen & Xinjian Huang & Yanhong Liu & Yan Song, 2019. "Does Industry Integration Improve the Competitiveness of China’s Electronic Information Industry?—Evidence from the Integration of the Electronic Information Industry and Financial Industry," Sustainability, MDPI, vol. 11(9), pages 1-18, May.
    11. Puig-Arnavat, Maria & Bruno, Joan Carles & Coronas, Alberto, 2014. "Modeling of trigeneration configurations based on biomass gasification and comparison of performance," Applied Energy, Elsevier, vol. 114(C), pages 845-856.
    12. Gaigalis, Vygandas & Skema, Romualdas, 2016. "A review on solid biofuel usage in Lithuania after the decommission of Ignalina NPP and compliance with the EU policy," Renewable and Sustainable Energy Reviews, Elsevier, vol. 54(C), pages 974-988.
    13. Nwachukwu, Chinedu M. & Toffolo, Andrea & Wetterlund, Elisabeth, 2020. "Biomass-based gas use in Swedish iron and steel industry – Supply chain and process integration considerations," Renewable Energy, Elsevier, vol. 146(C), pages 2797-2811.
    14. Johnsson, Simon & Andersson, Elias & Thollander, Patrik & Karlsson, Magnus, 2019. "Energy savings and greenhouse gas mitigation potential in the Swedish wood industry," Energy, Elsevier, vol. 187(C).
    15. Nunes, L.J.R. & Matias, J.C.O. & Catalão, J.P.S., 2014. "Mixed biomass pellets for thermal energy production: A review of combustion models," Applied Energy, Elsevier, vol. 127(C), pages 135-140.
    16. Da Xie & Yupu Lu & Junbo Sun & Chenghong Gu & Jilai Yu, 2016. "Optimal Operation of Network-Connected Combined Heat and Powers for Customer Profit Maximization," Energies, MDPI, vol. 9(6), pages 1-17, June.
    17. Ahlström, Johan M. & Pettersson, Karin & Wetterlund, Elisabeth & Harvey, Simon, 2017. "Value chains for integrated production of liquefied bio-SNG at sawmill sites – Techno-economic and carbon footprint evaluation," Applied Energy, Elsevier, vol. 206(C), pages 1590-1608.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Maghanki, Maryam Mohammadi & Ghobadian, Barat & Najafi, Gholamhassan & Galogah, Reza Janzadeh, 2013. "Micro combined heat and power (MCHP) technologies and applications," Renewable and Sustainable Energy Reviews, Elsevier, vol. 28(C), pages 510-524.
    2. Sennai Mesfun & Jan-Olof Anderson & Kentaro Umeki & Andrea Toffolo, 2016. "Integrated SNG Production in a Typical Nordic Sawmill," Energies, MDPI, vol. 9(5), pages 1-19, April.
    3. Mesfun, Sennai & Toffolo, Andrea, 2013. "Optimization of process integration in a Kraft pulp and paper mill – Evaporation train and CHP system," Applied Energy, Elsevier, vol. 107(C), pages 98-110.
    4. Volpato, G. & Rech, S. & Lazzaretto, A. & Roumpedakis, T.C. & Karellas, S. & Frangopoulos, C.A., 2022. "Conceptual development and optimization of the main absorption systems configurations," Renewable Energy, Elsevier, vol. 182(C), pages 685-701.
    5. Wang, Yaodong & Huang, Ye & Chiremba, Elijah & Roskilly, Anthony P. & Hewitt, Neil & Ding, Yulong & Wu, Dawei & Yu, Hongdong & Chen, Xiangping & Li, Yapeng & Huang, Jincheng & Wang, Ruzhu & Wu, Jingyi, 2011. "An investigation of a household size trigeneration running with hydrogen," Applied Energy, Elsevier, vol. 88(6), pages 2176-2182, June.
    6. Tanaka, Yasuto & Mesfun, Sennai & Umeki, Kentaro & Toffolo, Andrea & Tamaura, Yutaka & Yoshikawa, Kunio, 2015. "Thermodynamic performance of a hybrid power generation system using biomass gasification and concentrated solar thermal processes," Applied Energy, Elsevier, vol. 160(C), pages 664-672.
    7. Yin, Yongjun & Chen, Shaoxu & Li, Xusheng & Jiang, Bo & Zhao, Joe RuHe & Nong, Guangzai, 2021. "Comparative analysis of different CHP systems using biogas for the cassava starch plants," Energy, Elsevier, vol. 232(C).
    8. Guan, Tingting & Alvfors, Per & Lindbergh, Göran, 2014. "Investigation of the prospect of energy self-sufficiency and technical performance of an integrated PEMFC (proton exchange membrane fuel cell), dairy farm and biogas plant system," Applied Energy, Elsevier, vol. 130(C), pages 685-691.
    9. Ismail, M.S. & Moghavvemi, M. & Mahlia, T.M.I., 2013. "Energy trends in Palestinian territories of West Bank and Gaza Strip: Possibilities for reducing the reliance on external energy sources," Renewable and Sustainable Energy Reviews, Elsevier, vol. 28(C), pages 117-129.
    10. Patrizio, P. & Leduc, S. & Chinese, D. & Kraxner, F., 2017. "Internalizing the external costs of biogas supply chains in the Italian energy sector," Energy, Elsevier, vol. 125(C), pages 85-96.
    11. Lourinho, Gonçalo & Brito, Paulo, 2015. "Assessment of biomass energy potential in a region of Portugal (Alto Alentejo)," Energy, Elsevier, vol. 81(C), pages 189-201.
    12. Shunyong Yin & Jianjun Xia & Yi Jiang, 2020. "Characteristics Analysis of the Heat-to-Power Ratio from the Supply and Demand Sides of Cities in Northern China," Energies, MDPI, vol. 13(1), pages 1-14, January.
    13. Lazzaretto, Andrea & Morandin, Matteo & Toffolo, Andrea, 2012. "Methodological aspects in synthesis of combined sugar and ethanol production plant," Energy, Elsevier, vol. 41(1), pages 165-174.
    14. Zhao, Xinyue & Chen, Heng & Zheng, Qiwei & Liu, Jun & Pan, Peiyuan & Xu, Gang & Zhao, Qinxin & Jiang, Xue, 2023. "Thermo-economic analysis of a novel hydrogen production system using medical waste and biogas with zero carbon emission," Energy, Elsevier, vol. 265(C).
    15. Ahmadi, Pouria & Dincer, Ibrahim & Rosen, Marc A., 2014. "Thermoeconomic multi-objective optimization of a novel biomass-based integrated energy system," Energy, Elsevier, vol. 68(C), pages 958-970.
    16. Kang, Ligai & Yang, Junhong & An, Qingsong & Deng, Shuai & Zhao, Jun & Wang, Hui & Li, Zelin, 2017. "Effects of load following operational strategy on CCHP system with an auxiliary ground source heat pump considering carbon tax and electricity feed in tariff," Applied Energy, Elsevier, vol. 194(C), pages 454-466.
    17. Kortela, J. & Jämsä-Jounela, S-L., 2013. "Fuel moisture soft-sensor and its validation for the industrial BioPower 5 CHP plant," Applied Energy, Elsevier, vol. 105(C), pages 66-74.
    18. Jiang-Jiang, Wang & Chun-Fa, Zhang & You-Yin, Jing, 2010. "Multi-criteria analysis of combined cooling, heating and power systems in different climate zones in China," Applied Energy, Elsevier, vol. 87(4), pages 1247-1259, April.
    19. Lauer, Markus & Hansen, Jason K. & Lamers, Patrick & Thrän, Daniela, 2018. "Making money from waste: The economic viability of producing biogas and biomethane in the Idaho dairy industry," Applied Energy, Elsevier, vol. 222(C), pages 621-636.
    20. Al Moussawi, Houssein & Fardoun, Farouk & Louahlia, Hasna, 2017. "Selection based on differences between cogeneration and trigeneration in various prime mover technologies," Renewable and Sustainable Energy Reviews, Elsevier, vol. 74(C), pages 491-511.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:appene:v:111:y:2013:i:c:p:791-800. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/wps/find/journaldescription.cws_home/405891/description#description .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.